Engineering and equipment for pyroprocesses: burners, fuel systems and alternative fuel preparation for cement and lime plants
Rockteq Pyroprocessing GmbH
A-2202 Königsbrunn (AT)New on Amplifa
About ROCKTEQ
Rockteq Pyroprocessing GmbH, headquartered in Königsbrunn (Lower Austria), is an engineering company for the pyroprocess of clinker production in cement and lime plants. The service portfolio includes rotary kiln and calciner burners, satellite burners for alternative fuels, the AF-Booster System for drying and classifying alternative fuels (TSR above 90%), Flash Dryers for waste-heat drying, gas and fuel oil handling systems, and hot gas generators for drying coal and raw materials. In addition, plant visits, audits, process analyses, detailed engineering, project management, procurement, installation support, operator training, spare parts and alternative fuel studies are offered. The aim of the solutions is a high thermal substitution rate, lower CO2 and NOx emissions, and minimal impact on clinker quality and kiln performance. Rockteq was founded in 1998 and has since delivered numerous burners and process equipment to the cement industry; the team builds on more than 25 years of project experience.
- Site
- A-2202 Königsbrunn
- Processes
- Pyroprocess optimizations (pre-study for AF increase), Combustion Systems for Kiln & Calciner, Satellite Burners (specifically for Alternative Fuels), Calciner Burners, Flash Dryer for alternative fuel drying (waste-heat dryer), AF-Booster System® (drying and classifying of AF, TSR > 90%), Gas & Fuel Oil Handling Systems (fully automatic fuel valve skids), Hot Gas Generators (hot gas generation for coal/raw material drying)
- Materials
- Pyroprocess Engineering, Kiln & Calciner Burners, AF-Booster System®, Hot Gas Generators, Gas & Fuel Oil Handling Systems
- Founded
- 1998
- Industries
- Cement industry, Lime industry
- 01
Consulting & Audit
- 02
Studies & Preprojects
- 03
Detailed Engineering
- 04
Procurement
- 05
Installation & Commissioning
- 06
Training & Spare Parts Service
Services & Processes
Pyroprocess Engineering
Process analysis and optimization to increase the thermal substitution rate with alternative fuels.
Kiln & Calciner Burners
Burner systems for rotary kilns and calciners to reduce fuel and operating costs.
AF-Booster System®
Drying and classifying of alternative fuels for improved combustion conditions.
Hot Gas Generators
Generation of hot gas for drying coal or raw materials.
Gas & Fuel Oil Handling Systems
Fully automatic fuel valve skids in accordance with applicable safety standards.
Locations
Königsbrunn
ATHeadquarters, Engineering & Project Management
- Materials
- Engineering services, burner and plant systems
Products & Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Pyroprocess optimizations (pre-study for AF increase)Engineering | – | – | – | – | – |
| Combustion Systems for Kiln & CalcinerEngineering | – | – | – | – | – |
| Satellite Burners (specifically for Alternative Fuels)Engineering | – | – | – | – | – |
| Calciner BurnersEngineering | – | – | – | – | – |
| Flash Dryer for alternative fuel drying (waste-heat dryer)Engineering | – | – | – | – | – |
| AF-Booster System® (drying and classifying of AF, TSR > 90%)Engineering | – | – | – | – | – |
| Gas & Fuel Oil Handling Systems (fully automatic fuel valve skids)Engineering | – | – | – | – | – |
| Hot Gas Generators (hot gas generation for coal/raw material drying)Engineering | – | – | – | – | – |
| Plant Visits and AuditsEngineering | – | – | – | – | – |
| Detailed EngineeringEngineering | – | – | – | – | – |
| Project ManagementEngineering | – | – | – | – | – |
| Procurement ServiceEngineering | – | – | – | – | – |
| Support for Installation and Erection Works, Inspections & SupervisionInstallation | – | – | – | – | – |
| Training of OperatorsEngineering | – | – | – | – | – |
| Spare-Parts Services and Maintenance SupportEngineering | – | – | – | – | – |
| Alternative Fuel Studies & Preprojects (RDF, fuel analyses, ROI calculations)Engineering | – | – | – | – | – |
| Design, engineering and plant construction for the pyroprocess of clinker productionEngineering | – | – | – | – | – |
Additional services
History
- 1998
ROCKTEQ began its operations and has since delivered numerous burners and process equipment to the cement industry.