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R-Kon – Fertigung

Mechanical engineering consultancy for design, calculation and FEM in special machinery construction as well as CAD training and automation.

R-Kon Logo

Rodermund Konstruktion und Entwicklung GmbH

Wetter (Ruhr), North Rhine-WestphaliaNew on Amplifa

2018Founded
GmbHLegal form
1 siteWetter (Ruhr)
Rolling mill and forging technologyIndustry focus

About R-Kon

Rodermund Konstruktion und Entwicklung GmbH, or R-Kon for short, is an owner-managed mechanical engineering consultancy based in Wetter an der Ruhr in North Rhine-Westphalia. The company develops and designs machines, assemblies, fixtures and operating equipment, especially for forging plants, steel mills, forming machines and rolling mill technology. Its services include new design and modification design, technical calculations and FEM simulation, test planning and testing, damage analysis, FMEA, reverse engineering, and the tendering and supervision of manufacturing and assembly at external suppliers. In addition, R-Kon offers CAD consulting, CAD seminars and coaching for Autodesk Inventor, Siemens Solid Edge and PTC Creo, as well as the programming of scripts, iLogic rules and add-ins. Founder and managing director Felix Rodermund brought around eleven years of experience as a development design engineer at SMS in the mechanical design of ring rolling machines prior to founding the company. Customers are machine operators, design departments and manufacturing companies in the metal processing industry.

Site
Wetter (Ruhr)
Processes
Design and development of machines and assemblies, Fixture design and operating equipment design, Technical calculations and FEM simulation, Technical project support and project management, Optimization of the economic efficiency and manufacturability of designs, Technical consulting, Investigation of damage cases and damage analysis, CAD consulting, CAD seminars and coaching (Autodesk Inventor, Solid Edge, Creo)
Materials
Pipe swivel joints, sprockets and spare/wear parts (product range of partner Markmetall, not, Autodesk Inventor, Siemens Solid Edge, PTC Creo, FEM simulation, Mathcad / SMath Studio
Certificates
FEM simulation, FMEA, Test planning and testing
Founded
2018
Industries
Special machinery construction, Forging plants, Steel mills, Forming machines, Rolling mill technology, Metal processing industry
  1. 01

    Requirements analysis and specification profile

  2. 02

    Concept development and feasibility assessment

  3. 03

    Technical calculations and FEM simulation

  4. 04

    3D CAD design incl. manufacturing and assembly drawings

  5. 05

    Test planning and testing

  6. 06

    Tendering and supervision of manufacturing and assembly

Processes and Tools

CAD

Autodesk Inventor

Main CAD system for 3D design, top-down modeling with sketch skeletons and iLogic automation.

SE

Siemens Solid Edge

CAD system used at customer request for design and automation.

Creo

PTC Creo

Alternative CAD system used for design assignments.

FEM

FEM simulation

Design-accompanying FEM calculations for dimensioning components with regard to load capacity, weight and manufacturing costs.

Mathcad

Mathcad / SMath Studio

Reusable, transparent technical calculations for dimensioning purchased and manufactured parts.

Site

Standort Wetter (Ruhr)

Wetter (Ruhr)

DE

Company headquarters / engineering office

  • Autodesk Inventor
  • Siemens Solid Edge
  • PTC Creo
  • Mathcad / SMath Studio

Designed Components and Projects

Carriage (change arm for press tools)
Carriage (change arm for press tools)Design · forging press
Die lock
Die lockDesign · forging technology
Stopper for hot shear
Stopper for hot shearDesign · steel mill technology
Cutting gap adjustment
Cutting gap adjustmentDesign · forming machines
Plate ejector cylinder
Plate ejector cylinderSpecification · hydraulic press
Ring piston
Ring pistonReverse Engineering · special machinery construction
Material feed drive
Material feed driveNew development · sawing system
Carriage with counterholder
Carriage with counterholderDesign · operating equipment

Inside the production

Top-down modeling with sketch skeletons
Top-down modeling with sketch skeletons
FEM calculation cantilever
FEM calculation cantilever
FEM calculation swivel shaft
FEM calculation swivel shaft
FEM calculation adjusting rod
FEM calculation adjusting rod
Technical calculation
Technical calculation
iLogic script
iLogic script
Casting part drawing
Casting part drawing
3D CAD design
3D CAD design

Industries

Special machinery constructionForging plantsSteel millsForming machinesRolling mill technologyMetal processing industryModel railway layoutsmetal processing industryPlastic 3D printing (partner)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Design and development of machines and assembliesEngineering–––––
Fixture design and operating equipment designEngineering–––––
Technical calculations and FEM simulationEngineering–––––
Technical project support and project managementEngineering–––––
Optimization of the economic efficiency and manufacturability of designsEngineering–––––
Technical consultingEngineering–––––
Investigation of damage cases and damage analysisEngineering–––––
CAD consulting, CAD seminars and coaching (Autodesk Inventor, Solid Edge, Creo)Engineering–––––
Programming of scripts, iLogic rules and add-ins for Inventor and Solid EdgeEngineering–––––
3D CAD design incl. manufacturing and assembly drawingsEngineering–––––
Reverse engineering of components and creation of manufacturing documentationEngineering–––––
Test planning and support of prototype testingTesting–––––
FMEATesting–––––
Supervision of manufacturing and assembly of designed fixtures/machines at external suppliersAssembly–––––
Focus on rolling mill technology and forging technology (special machinery construction)Engineering–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CAD software Autodesk InventorAutodesk Inventor–––Wetter (Ruhr)
CAD software Siemens Solid EdgeSiemens Solid Edge–––Wetter (Ruhr)
CAD software PTC CreoPTC Creo–––Wetter (Ruhr)
Calculation software Mathcad / SMath StudioMathcad; SMath Studio–––Wetter (Ruhr)

Additional services

Design and development of machines and assembliesFixture design and operating equipment designDesign for machine improvement and capacity expansionTechnical calculations and FEM simulationTechnical project support and project managementOptimization of the economic efficiency and manufacturability of designsTechnical consultingDamage analysis and damage case investigationCAD consulting, CAD seminars and coachingProgramming of scripts and add-ons for Inventor and Solid EdgeTest planning and testingReverse engineeringTendering and supervision of manufacturing and assemblySpecification creation and supplier management for investment projectsFMEA

Reference customers

Konzept BahnenMarkmetallGFU Cyrus AG (cooperation partner for training)

Quality and Methods

Design-accompanying FEM simulations and conventional calculations ensure the dimensioning of components; tests are planned, documented and incorporated into further development. FMEA methods, among others, are used for damage cases and assessments.

EvidenceWetter (Ruhr)
FEM simulation
FMEA
Test planning and testing

Company History

  1. 2018

    Founding of Rodermund Konstruktion und Entwicklung GmbH by Felix Rodermund after around eleven years at SMS in Witten; market entry on 01.11.2018.

  2. 2019

    First regular annual financial statement with a good result; one year in existence.

  3. 2020

    New design, trademark protection for logo and brand name; launch of the CAD tutorials section and the YouTube channel.

  4. 2021

    Establishment of the CAD training and consulting business area under difficult economic conditions.

  5. 2022

    Start of CAD training in cooperation with GFU Cyrus AG; business stabilizes.

  6. 2023

    Five years after founding, established customer base and established processes.

  7. 2024

    Customer base grows continuously, utilization stabilizes.

  8. 2025

    Stable business despite strained industry situation.

  9. 2026

    New cooperations: CAD support for Konzept Bahnen (model railway layouts) and design work for Markmetall (pipe swivel joints, swivel joint shears).

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