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Rotor Clip – Fertigung

Ultra-precision retaining rings, wave springs and hose clamps – manufactured in the USA and Europe with full vertical integration.

Rotor Clip Logo

Rotor Clip Company, Inc.

Somerset, New Jersey (USA) · Czech Republic · United KingdomNew on Amplifa

~70 yearsCompany history as a manufacturer of retaining rings and
> 20,000Standard parts in the range
> 12,000 m²Production floor space of the European manufacturing center

About Rotor Clip

Rotor Clip Company, Inc. is a manufacturer and supplier of standardized and custom retaining rings, wave springs and self-compensating hose clamps. According to the company, with more than 20,000 standard parts it offers every type of retaining ring – spiral, tapered section and constant section. Manufacturing is fully vertically integrated: from design through precision laser cutting and coiling to heat treatment and ultrasonic cleaning, all critical process steps are performed in-house. With Application Driven Solutions®, the engineering team supports customers from prototype development through to high-volume production. Production takes place exclusively in the USA and Europe; the European manufacturing center (Rotor Clip sro) in the Czech Republic comprises more than 12,000 m² of production space. The company supplies industries such as aerospace, automotive/e-mobility, defense, medical technology, energy and oil and gas.

Site
Somerset
Processes
Manufacture of retaining rings (spiral, tapered section, constant section), Manufacture of wave springs (Wave Springs), Manufacture of hose clamps (self-compensating), Laser Cutting (precision laser cutting), Coiling, Heat Treatment, Ultrasonic Cleaning, Custom Engineering / design of custom parts
Materials
Laser Cutting, Coiling, Heat Treatment, Ultrasonic Cleaning
Certificates
ISO 14001
Industries
Aerospace, Automotive, Defense, Distribution, E-Mobility, Energy
  1. 01

    Engineering / Application Driven Solutions

  2. 02

    Design & Prototyping

  3. 03

    Laser Cutting

  4. 04

    Coiling

  5. 05

    Heat Treatment

  6. 06

    Ultrasonic Cleaning

  7. 07

    Assembly & Delivery

Materials & Processes

LAS

Laser Cutting

Precision laser cutting as the core technology for rings and springs.

COIL

Coiling

Circumferentially precise coiling of rings and wave springs with minimal scrap.

HT

Heat Treatment

In-house heat treatment to achieve the required spring and material properties.

USC

Ultrasonic Cleaning

Ultrasonic cleaning for clean components, including for demanding industries.

Manufacturing Sites

Standort Somerset, New Jersey

Somerset, New Jersey

US

Headquarters and manufacturing (USA)

Lot size
Prototype to high-volume
Materials
Steel, stainless steel
  • Coiling machines
  • Solar field (power supply)
Standort Czech Republic (Rotor Clip sro)

Czech Republic (Rotor Clip sro)

CZ

European manufacturing center (>12,000 m²)

Lot size
Prototype to high-volume
Materials
Steel, stainless steel
  • Laser cutting system
  • Ultrasonic cleaning system
  • Heat treatment system

United Kingdom (Rotor Clip Ltd)

GB

Branch office (inferred from sustainability policy)

Products

Retaining Rings – spiral, tapered section, constant section
Retaining Rings – spiral, tapered section, constant sectionCoiling/Laser cutting · Automotive, Aerospace, Industrial
Wave Springs
Wave SpringsCoiling · E-Mobility, Medical Technology, Aerospace
Self-Compensating Hose Clamps
Self-Compensating Hose ClampsCoiling · Automotive, Off-Highway
Balanced High-Speed Retaining Ring for rotating assemblies
Balanced High-Speed Retaining Ring for rotating assembliesLaser cutting/Coiling · Aerospace
Custom rings and springs
Custom rings and springsCustom Engineering · Multiple industries

Inside the production

Raw material stock
Raw material stock
Vertical integration of manufacturing
Vertical integration of manufacturing
Aerospace components
Aerospace components
Automotive components
Automotive components
Military and defense components
Military and defense components
E-mobility components
E-mobility components
Energy and oil & gas components
Energy and oil & gas components
Rings product family
Rings product family

Industries

AerospaceAutomotiveDefenseDistributionE-MobilityEnergyIndustrialManufactured GoodsMedicalOff-HighwayOil and Gas

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of retaining rings (spiral, tapered section, constant section)Forming–––Prototype development – High-volume production–
Manufacture of wave springs (Wave Springs)Forming–––Prototype development – High-volume production–
Manufacture of hose clamps (self-compensating)Forming–––Prototype development – High-volume production–
Laser Cutting (precision laser cutting)Machining–––––
CoilingForming–––––
Heat TreatmentHeat Treatment–––––
Ultrasonic CleaningSurface–––––
Custom Engineering / design of custom partsEngineering–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Laser cutting system (precision laser cutting)––––Czech Republic (European Manufacturing Hub)
Ultrasonic cleaning system––––Czech Republic (European Manufacturing Hub)
Heat treatment system––––Czech Republic (European Manufacturing Hub)
Coiling machine–––––

Additional services

Design/Engineering (Application Driven Solutions)Custom design and prototypingHeat treatmentUltrasonic CleaningLaser CuttingVertically integrated manufacturingHigh-volume production

Quality & Certificates

Through full vertical integration, Rotor Clip controls all critical manufacturing steps itself, enabling a high degree of quality control and process optimization as well as tight tolerances. An environmental management system according to ISO 14001 is established, and the maintenance of the registration is bindingly committed to in the sustainability policy.

EvidenceSomerset, New JerseyCzech Republic (Rotor Clip sro)United Kingdom (Rotor Clip Ltd)
ISO 14001

History

  1. Almost 70 years of experience as a global manufacturer of retaining rings and wave springs (as of 2024).

  2. Establishment of the European manufacturing center Rotor Clip sro in the Czech Republic (>12,000 m²) to supply European customers regionally.

  3. 2024-08-01

    Adoption of the company-wide Sustainability Policy of the Rotor Clip Group.

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