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Processing of transparent plastics – regrind and regranulate from PMMA, PC and PET-G

RP

RPL GmbH

Altenkirchen (Westerwald)New on Amplifa

1997Founded
Altenkirchen, WesterwaldLocation
PMMA, PC, PET-GFocus on transparent plastics

About RPL GmbH

RPL GmbH has been active in plastics recycling since 1997 and specialises in the processing of transparent plastics such as PMMA (acrylic glass), polycarbonate (PC) and PET-G. The company purchases clean, single-type production scrap, edge trimmings and rejects from the plastics processing industry (Post-Industrial Recycling, PIR), analyses them at incoming goods inspection, sorts them by colour and material properties, cleans them and grinds them single-type and dust-free. In modern extrusion lines from renowned manufacturers, the regrinds are melted, cleaned, homogenised and pelletised into near-virgin regranulates; additives and colour batches can be dosed to meet individual customer specifications. The regranulates are supplied to the injection moulding industry, sheet extrusion and compounders – both nationally and abroad. In addition to recycling, RPL GmbH also offers toll grinding of customers' own plastic scrap. The company operates an established quality management system and carries out quality controls in-house.

Site
Altenkirchen
Processes
Sorting of plastics by colour and material properties, Grinding (single-type, dust-free; also toll grinding), Regranulation (extrusion, processing into regranulates, incl. additives/colour batches), Cleaning of regrinds, Quality control / incoming goods analysis, Compounding (individual regranulates with additives/colour batches), Grinding (also toll grinding), Regranulation / extrusion
Materials
PMMA (acrylic glass, polymethyl methacrylate), PC (polycarbonate), PET-G, Polymethyl methacrylate (acrylic glass), Polycarbonate, Polyethylene terephthalate glycol (PET-G)
Certificates
Quality management system
Founded
1997
Industries
Injection moulding industry, Sheet extrusion, Compounding, Plastics recycling
  1. 01

    Purchase of industrial scrap (PIR)

  2. 02

    Incoming goods analysis and pre-sorting

  3. 03

    Sorting by colour and material properties

  4. 04

    Cleaning of the regrinds

  5. 05

    Grinding (also toll grinding)

  6. 06

    Regranulation / extrusion with additive and colour batch dosing

  7. 07

    Quality control

  8. 08

    Delivery to national and international customers

Materials & Processes

PMMA

Polymethyl methacrylate (acrylic glass)

Transparent regrind and regranulate from clean, single-type industrial scrap, RPL's standard product.

PC

Polycarbonate

Transparent polycarbonate is reprocessed and supplied as regranulate for injection moulding and sheet extrusion.

PET-G

Polyethylene terephthalate glycol (PET-G)

PET-G regrind and regranulate from industrial production scrap, mainly in transparent colour.

Locations

Altenkirchen

DE

Head office / Production

Materials
PMMA, PC, PET-G
  • Grinders
  • Regranulation / extrusion lines from renowned manufacturers
  • Special machines for cleaning

Industries

Injection moulding industrySheet extrusionCompoundingPlastics recycling

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Sorting of plastics by colour and material propertiesPlastics––––PMMA, PC, PET-G
Grinding (single-type, dust-free; also toll grinding)Plastics––––PMMA, PC, PET-G
Regranulation (extrusion, processing into regranulates, incl. additives/colour batches)Plastics––––PMMA, PC, PET-G
Cleaning of regrindsPlastics––––PMMA, PC, PET-G
Quality control / incoming goods analysisTesting––––PMMA, PC, PET-G
Compounding (individual regranulates with additives/colour batches)Plastics––––PMMA, PC, PET-G

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Grinders––––Altenkirchen
Regranulation / extrusion linesrenowned manufacturers–––Altenkirchen
Special machines for cleaning––––Altenkirchen

Additional services

Sorting of plastics by colour and material propertiesGrinding (also toll grinding)Regranulation / extrusionAdditive and colour batch dosing during extrusionQuality controlIncoming goods analysis and pre-sortingPurchase of industrial scrap (PIR)

Quality

Quality controls are carried out in-house; an incoming goods analysis with pre-sorting ensures the purity and single-type processing of the accepted materials. On the basis of an established quality management system, RPL GmbH pursues defined objectives of its quality policy.

EvidenceAltenkirchen
Quality management system

History

  1. 1997

    Foundation and start of business operations of RPL GmbH in the field of plastics recycling.

  2. ca. 2017

    More than 20 years of experience in plastics recycling; specialisation in transparent plastics such as PMMA, PC and PET-G.

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