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RS Rittel – Fertigung

Wear and corrosion protection through thermal spraying, mechanical manufacturing, and integrated engineering solutions.

RS Rittel Logo

RS Rittel GmbH

45966 Gladbeck (Stollenstraße 21)New on Amplifa

1979Founded
40+Employees
2Production Sites in Gladbeck
1.700 mmMax. Component Length (Bolts)
Faktor 8Possible Service Life Extension via Coating

Performance Protection in One Place

RS Rittel GmbH is a medium-sized family business in its second generation, based in Gladbeck. The company specializes in wear and corrosion protection using thermal spraying methods such as HVOF, flame spraying, and plasma spraying, as well as its proprietary composite material RS-POLYGUSS™ for lining, refurbishment, and new manufacturing. Additionally, RS Rittel offers mechanical manufacturing including turning, milling, grinding, and lapping, especially for stainless steel and special alloys, as well as sealing technology with slide ring and cartridge seals. The performance portfolio also includes engineering, design, failure analysis, and new manufacturing of precision spare parts such as shafts, sleeves, piston rods, nozzles, valves, and pressure rings with lengths up to 1,700 mm. Customers come from sectors including chemical, pharmaceutical, food and beverage, energy, petrochemicals, pulp and paper, and mechanical and plant engineering. The company employs over 40 employees.

Site
Gladbeck
Processes
Thermal Spraying, High Velocity Spraying (HVOF), Flame Spraying, Plasma Spraying, RS-POLYGUSS Coating/Lining, Turning, Milling, Grinding
Materials
Stainless steel, Special alloys, Hard metal (WC), Ceramic (Coating), RS-POLYGUSS, Tungsten/Alternative materials to WC, High Velocity Spraying (HVOF), Flame Spraying
Certificates
ISO 9001:2015, ISO 50001, ISO 14001, ISO 14922 Cat. C (Thermal Spraying), ATEX, ISO 14922 Cat. C
Founded
1979
Employees
40+
Industries
Chemical, Pharmaceutical, Food and Beverage, Power and Energy, On and Offshore, Refinery and Petrochemicals
  1. 01

    Wear characteristic analysis and consulting

  2. 02

    Engineering and Design

  3. 03

    Material Procurement

  4. 04

    Mechanical Manufacturing (Turning, Milling, Grinding, Lapping)

  5. 05

    Thermal Spraying and Coating

  6. 06

    Hardening and Heat Treatment

  7. 07

    Testing (including Ultrasonic Wall Thickness Measurement)

  8. 08

    Assembly and Delivery

Materials and Coating Processes

HVOF

High Velocity Spraying (HVOF)

Thermal spraying process for hard metal and ceramic coatings with high wear resistance.

WFS

Flame Spraying

Flexible coating option for surface protection and restoration.

APS

Plasma Spraying

Process for high-quality protective layers on demanding components.

WC

Hard Metal (Tungsten Carbide) and Alternative Materials

Wear protection materials; alternative materials to WC address the critical raw material Wolfram (Tungsten).

KER

Ceramics

Ceramic coatings for corrosion and wear protection.

RS-POLYGUSS

RS-POLYGUSS™ Composite Material

High wear-resistant, chemically resistant composite material for linings of pump housings, impellers, abrasive walls, and containers, even with layer thicknesses of several centimeters.

1.4404

Stainless Steel

Main machining material for shafts, sleeves, and precision spare parts.

SL

Special Alloys

Material class for demanding applications in chemical, petrochemical, and offshore industries.

Locations

Standort Gladbeck

Gladbeck

DE

Headquarters and Production (2 Production Sites)

Lot size
Individual manufacturing to large series
Materials
Stainless steel, Special alloys, Hard metal (WC), Ceramics, RS-POLYGUSS
  • Thermal Spray Systems (HVOF, Flame, Plasma, High Velocity Spraying)
  • CNC Lathes
  • Milling Machines
  • Grinding and Lapping Machines
  • Ultrasonic Wall Thickness Measurement

Manufactured Components

Shafts and Piston Rods
Shafts and Piston RodsTurning, Grinding · Chemical and Petrochemical
Shaft Protection Sleeves and Bearingsleeves
Shaft Protection Sleeves and BearingsleevesTurning · Mechanical and Plant Engineering
Slide Ring and Cartridge Seals
Slide Ring and Cartridge SealsSealing Technology, Lapping · Chemical and Pharma
Coated Pump Housings and Impellers
Coated Pump Housings and ImpellersThermal Spraying, RS-POLYGUSS · Pulp and Paper
Rotor Bolts (1,700 mm, hardened and ground)
Rotor Bolts (1,700 mm, hardened and ground)Turning, Hardening, Grinding · Special Machinery Engineering

Inside the production

Wear Protection for Industrial Components
Wear Protection for Industrial Components
Refurbished and Coated Machine Parts
Refurbished and Coated Machine Parts
Mechanical Manufacturing and Thermal Spraying
Mechanical Manufacturing and Thermal Spraying
Restoration of Wear Parts
Restoration of Wear Parts
New Manufacturing of Precision Components
New Manufacturing of Precision Components

Industries

ChemicalPharmaceuticalFood and BeveragePower and EnergyOn and OffshoreRefinery and PetrochemicalsPulp and PaperSpecial Machinery EngineeringWater and Wastewater TechnologyMechanical and Plant EngineeringIndustrial Services

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Thermal SprayingSurface––––Hard Metal (Tungsten Carbide/WC), Ceramics, Alternative Materials to WC, RS-POLYGUSS Composite Material
High Velocity Spraying (HVOF)Surface––––Hard Metal, Ceramics
Flame SprayingSurface–––––
Plasma SprayingSurface–––––
RS-POLYGUSS Coating/LiningSurface––––RS-POLYGUSS
TurningMachining–––Single part – Large seriesStainless steel, Special alloys
MillingMachining–––Individual manufacturing – Large seriesStainless steel, Special alloys
GrindingMachining–––Individual manufacturing – Large series–
LappingMachininghighly polished––––
HardeningHeat Treatment–––––
Sealing Technology (GLRD, Cartridge Seals, Slide Ring Seals)Assembly–––––
Engineering, Design, Failure Analysis, Product OptimizationEngineering–––––
Restoration/Refurbishment of Wear PartsAssembly–––––
Manufacturing of Spare Parts (Shafts, Sleeves, Piston Rods, Nozzles, Valves, Spacers, PressureMachining–Bolts 1,700 mm––Stainless steel, Special alloys
Ultrasonic Wall Thickness MeasurementTesting–––––

Additional services

Thermal Spraying (HVOF, High Speed, Flame, and Plasma Spraying)Hard Metal and Ceramic CoatingsRS-POLYGUSS™ (high wear-resistant composite material)Refurbishment of Wear PartsMechanical Manufacturing (Turning, Milling, Grinding)Sealing Technology (GLRD, Cartridge Seals)Engineering, Design, and New ManufacturingFailure Analysis and Product Optimization

Quality and Certification

RS Rittel is certified according to DIN EN ISO 9001:2015, ISO 14001, ISO 50001, and ISO 14922 Cat. C, and is ATEX-compliant. Quality assurance includes, among other things, ultrasonic wall thickness measurement and manufacturing up to highly polished surfaces (lapping of slide ring seals).

EvidenceGladbeck
ISO 9001:2015
ISO 14001
ISO 50001
ISO 14922 Cat. C
ATEX

Company History

  1. 1979

    Founding of the company; the fair profile has been family-run since 1980.

  2. 1992

    Membership/Founding year of the Association Thermal Spraying e.V.

  3. 1999

    Awarded the René-Wasserman Prize.

  4. 2025

    The current management team includes Dr.-Ing. Julian Eßler (Sales Manager and Managing Partner), Benedikt Eßler (Operations Manager and Managing Partner), Sarah Eßler (Internal Sales Manager), and Heiko Baumgärtner (Technical Application Consultant).

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