5-axis machining of complex flow parts and precision components up to 1000 mm and 1000 kg piece weight.
SAB Technology GmbH
84543 WinhöringNew on Amplifa
About SAB Technology
SAB Technology GmbH in Winhöring manufactures complex precision components and flow parts such as blisks, compressor discs, turbine housings, blades, impellers and Francis runners. Production is carried out as 5-axis machining with combined turning and milling in a single setup, economically as single-part and small-batch production in series quality. Materials machined include titanium, high-strength and stainless steel, nickel-based alloys and aluminium, with component sizes up to 1000 mm and 1000 kg piece weight. Complementary services include welding, shot peening, surface treatment and crack testing. Customers come from the aviation engines, aircraft manufacturing, power generation as well as mechanical engineering and motorsport sectors. In addition, the company offers engineering services such as NC programming, manufacturing concepts, design-to-cost, time studies and user training in the CNC/CAM field.
- Site
- Winhöring
- Processes
- 5-axis machining – turning & milling in a single setup, Efficient machining of flow parts (blisk, impeller, runners, compressor wheels, blades), Crack testing, Surface treatment, Shot peening, Welding, NC programming, Manufacturing concepts / lead time & process optimization / time studies / user training (CNC/CAM)
- Materials
- Titanium, High-strength steel, Stainless steel, Nickel-based alloys, Aluminium
- Certificates
- 3D metrology in a climate-controlled room, Crack testing, ISO 9001
- Industries
- Aircraft engines, Aircraft manufacturing, Power generation, Mechanical engineering, Motorsport
- 01
Manufacturing concepts / design-to-cost
- 02
NC programming (CAD/CAM)
- 03
5-axis turning and milling
- 04
Welding
- 05
Shot peening / surface treatment
- 06
Crack testing
- 07
3D metrology
Materials & Processes
Titanium
For lightweight, highly stressed flow parts in engine and aircraft manufacturing.
High-strength steel
For highly stressed components, tools and drive components.
Stainless steel
For corrosion-resistant precision components.
Nickel-based alloys
For thermally stressed components in aircraft engines and power generation.
Aluminium
For lightweight-oriented structural and flow parts.
Locations
Winhöring
DEHeadquarters / Manufacturing
- Part weight / size
- Components up to 1000 mm size and 1000 kg piece weight
- Lot size
- Single part to small batch
- Materials
- Titanium, high-strength & stainless steel, nickel-based alloys, aluminium
- 5-axis machining centers (turning & milling in one setup)
- CAD/CAM technology
- 3D metrology in a climate-controlled room
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| 5-axis machining – turning & milling in a single setupMachining | – | 1000 mm | 1000kg | Single part – Small batch | Titanium, high-strength & stainless steel, Nickel-based alloys, Aluminium |
| Efficient machining of flow parts (blisk, impeller, runners, compressor wheels, blades)Machining | – | 1000 mm | 1000kg | – | Titanium, high-strength & stainless steel, Nickel-based alloys, Aluminium |
| Crack testingTesting | – | – | – | – | – |
| Surface treatmentSurface | – | – | – | – | – |
| Shot peeningSurface | – | – | – | – | – |
| WeldingJoining | – | – | – | – | – |
| NC programmingEngineering | – | – | – | – | – |
| Manufacturing concepts / lead time & process optimization / time studies / user training (CNC/CAM)Engineering | – | – | – | – | – |
| Design-to-cost / manufacturing-accompanied evaluation during the development phaseEngineering | – | – | – | – | – |
| 3D metrology in a climate-controlled room, measurement of flow partsTesting | – | – | – | – | – |
| Mold-making parts, tools, drive components (mechanical engineering/motorsport)Machining | – | 1000 mm | 1000kg | – | high-strength steel, stainless steel, Aluminium |
Additional services
Quality
Component measurement is performed with modern 3D metrology in a climate-controlled room, including efficient measurement of flow parts. In addition, crack testing and standardized processes for single-part and small-batch production in series quality are employed.
| Evidence | Winhöring |
|---|---|
| 3D metrology in a climate-controlled room | |
| Crack testing | |
| ISO 9001 |
History
Over 100 turnkey solutions realized in the last 10 years