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SAMEDIA – Fertigung

Manufacturer of professional diamond cutting tools and machines with patented forging technology (EFT/SHOXX) in Denzlingen.

SAMEDIA Logo

SAMEDIA GmbH (ehemals Klaus Eiche Diamantwerkzeuge GmbH)

Denzlingen · GermanyNew on Amplifa

01.05.2021Renaming to SAMEDIA GmbH (location Marie-Curie-Straße 10)
Denzlingen, DELocation
Diamond + steelMaterials
EFT (SHOXX)Patented forging process

About SAMEDIA (Eiche Diamantwerkzeuge)

SAMEDIA GmbH, based in Denzlingen (formerly Klaus Eiche Diamantwerkzeuge GmbH), develops, manufactures and distributes professional diamond tools and machines, in particular diamond cutting blades for construction materials. The core of production is the patented EFT technology (Eiche-Forging-Technology, SHOXX): an in-house developed, highly automated forging process for diamond segments that enables dense, pore-free structures with optimal utilization of raw materials. Alternatively, standard sintering technology is used; the segments are joined to the steel cores by laser or laser welding. The input materials are diamonds and steel cores from long-standing suppliers. The low-vibration, closely segmented cutting blades with segment heights up to 17 mm are aimed at users in the construction trades and in material cutting; the company also offers OEM manufacturing. The entire production process is subject to permanent monitoring under a certified quality management system; production follows the EN 13236 standard.

Site
Denzlingen
Processes
Forging of diamond tool segments (EFT / Eiche-Forging-Technology, SHOXX), Manufacture of diamond cutting blades (low-vibration, closely spaced segments), Sintering technology (standard sintering of segments, comparison method), Laser or laser welding of segments (weld properties of the segments against breakage), Development and production of diamond tools and machines (OEM manufacturing), Development, production and distribution of diamond tools, Research & development (patented forging process EFT/SHOXX)
Materials
Diamond, Steel cores (steel core for cutting blades), Eiche-Forging-Technology (SHOXX), Sintering technology, Laser or laser welding, Steel core
Certificates
oSa® member, ISO 9001:2015, ISO 9001:2015 (TÜV SÜD), oSa® membership, EN 13236
Industries
Diamond tools and machines (cutting tools)
  1. 01

    Raw material selection (diamonds, steel cores)

  2. 02

    Engineering & development

  3. 03

    Segment production by forging (EFT) or sintering

  4. 04

    Welding of the segments to the steel core (laser/laser welding)

  5. 05

    Quality control

  6. 06

    Sales/OEM manufacturing

Materials & Processes

EFT

Eiche-Forging-Technology (SHOXX)

Patented forging process for high-density, pore-free diamond segments with improved cutting performance in speed and service life.

Sinter

Sintering technology

Standard sintering of segments as a comparison method to EFT technology.

LS

Laser or laser welding

Joining of the forged segments to the steel core with high resistance to breakage.

Dia

Diamond

Abrasive grain in the cutting segments, sourced from long-standing suppliers.

St

Steel core

Base body of the cutting blades, also from long-standing suppliers.

Locations

Standort Denzlingen

Denzlingen

DE

Development, production and distribution of diamond tools

Materials
Diamond, steel
  • EFT forging systems (patented process)

Components

Forged diamond segments (EFT)
Forged diamond segments (EFT)Forging · Diamond tools
Low-vibration, closely segmented cutting blade
Low-vibration, closely segmented cutting bladeEFT technology · Construction trades
EFT segment detail
EFT segment detailForging · Diamond tools

Inside the production

Fusion Eiche – SAMEDIA
Fusion Eiche – SAMEDIA
Comparison of cutting performance of EFT: speed and service life
Comparison of cutting performance of EFT: speed and service life
Technology
Technology
Properties of EFT technology
Properties of EFT technology
Technology
Technology

Industries

Diamond tools and machines (cutting tools)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Forging of diamond tool segments (EFT / Eiche-Forging-Technology, SHOXX)Forming––––Diamond, Steel
Manufacture of diamond cutting blades (low-vibration, closely spaced segments)Joining––––Diamond, Steel
Sintering technology (standard sintering of segments, comparison method)Joining––––Diamond
Laser or laser welding of segments (weld properties of the segments against breakage)Joining––––Diamond, Steel
Development and production of diamond tools and machines (OEM manufacturing)Engineering––––Diamond, Steel

Additional services

Development, production and distribution of diamond toolsResearch & development (patented forging process EFT/SHOXX)

Quality

The entire production process is subject to permanent controls; the QM system is certified to ISO 9001 (TÜV SÜD, reg. no. 12 100 38074 TMS). During development and production, the EN 13236 standard is observed; the company is a certified oSa® member.

EvidenceDenzlingen
ISO 9001:2015 (TÜV SÜD)
oSa® membership
EN 13236

History

  1. 2004

    Klaus Eiche Diamantwerkzeuge GmbH became an affiliate of JFC Group Ltd. as of 1 March 2004 (according to the oSa certificate).

  2. 2020

    Receipt of the oSa® certificate on 10.01.2020 (re-certification as an oSa® member).

  3. 2021

    Renaming of Klaus Eiche Diamantwerkzeuge GmbH to SAMEDIA GmbH; contact address from 01.05.2021 Marie-Curie-Straße 10, 79211 Denzlingen.

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