Bar feeders, unloading machines and robot solutions for the automation of CNC turning and milling machines.
Samsys GmbH
Alzey, GermanyNew on Amplifa
About Samsys
Samsys GmbH is a provider of automation solutions for the machining industry. Its core business comprises bar feeders and bar magazine systems for CNC lathes, unloading machines, spindle extensions (SamSpindle), spindle liners, and special solutions for bar guides and bar end machining. In addition, the company offers robot and cobot solutions for CNC machine loading, palletizing, robotic gluing, bin picking, as well as part cleaning systems (MiJET) and environmental solutions such as oil mist and oil separators. The loading and unloading systems of the Multi series, originally developed in Switzerland, are manufactured in Germany and are compatible with lathes from various manufacturers such as Mazak, Okuma, DMG Mori, Doosan and Nakamura. The systems process round and hexagonal bars with diameters of 5 to 102 mm and lengths up to 1640 mm; robot cells handle workpieces up to 16 kg. Customers are manufacturers of precision turned parts in small to large series production. Samsys is a certified system integrator (CSI) of Universal Robots and an OnRobot partner; delivery is worldwide. The company is based in Alzey (Rhineland-Palatinate).
- Site
- Alzey
- Processes
- Bar feeders/bar magazines for lathes (fully automatic short bar feeders), Unloading machine Multi-3000 remove (electro-pneumatically controlled), Palletizing with robots (EasyPalletizer), Robotic gluing (gluing cells), Bin picking (intelligent picking from containers), Part cleaning with MiJET (compressed air/extraction, wash station, automatic cell), Oil mist separation (AF-10P/20P/30P/40P), Oil separation from coolant water (PFOS-40CF Profluid)
- Materials
- Bar Feeders / Bar Magazines, Unloading Machines, Spindle Extension SamSpindle, CNC Machine Loading with Robots, Palletizing & Bin Picking, Gluing and Joining Automation, Part Cleaning MiJET, Oil Mist and Oil Separators
- Certificates
- ISO 9001:2015, OnRobot Official Partner 2026, Certified System Integrator (CSI) Universal Robots, Universal Robots CSI
- Founded
- 2009
- Industries
- machining industry / CNC lathes, manufacturers of precision turned parts, mechanical engineering, small to large series production
- 01
Concept and engineering of individual automation solutions
- 02
Manufacturing and assembly of the loading and unloading systems in Germany
- 03
Integration of robot and cobot cells (UR, OnRobot, EasyRobotics)
- 04
Programming and commissioning
- 05
Sales, training, service and spare parts supply
Products & Technologies
Bar Feeders / Bar Magazines
Fully automatic short bar feeders (Multi 4000 EVO, Multi 4000, Multi-3000, Smart) for round, hexagonal and optionally square bars as well as special materials.
Unloading Machines
Electro-pneumatically controlled unloading machine Multi-3000 remove for gentle unloading via the spindle.
Spindle Extension SamSpindle
Enables loading of bars up to 1.6 m in length; includes reduction tubes and spindle liners.
CNC Machine Loading with Robots
Robot cells (MultiLoad 20, EasyDesk, ProFeeder Flex Three/Tray) with UR10e, OnRobot 3FG15 and Dobot CR20A for loading and unloading up to 16 kg.
Palletizing & Bin Picking
Robotic palletizing (EasyPalletizer) and intelligent picking of unsorted parts from containers.
Gluing and Joining Automation
Robot cells for precise gluing and joining.
Part Cleaning MiJET
Compressed air/extraction-based part cleaning including wash station and automatic cell as an environmentally friendly alternative to blow-off cleaning.
Oil Mist and Oil Separators
Oil mist separators AF-10P/20P/30P/40P and oil separator PFOS-40CF (Profluid) for separating oil mist or oil from coolant water.
Locations
Alzey
DEHeadquarters, manufacturing and sales
- Part weight / size
- Workpieces up to 16 kg (robot cells), bars Ø 5–102 mm
- Lot size
- Small to large series
- Materials
- Round, hexagonal (optionally square) and special profile materials
- Multi 4000 EVO
- Multi 4000
- Multi-3000 / 3000 SL
- Multi-3000 remove
- Smart
- SamSpindle
- Mini Shaft Loader
- Winning'Sam
- MultiLoad 20 (Dobot CR20A)
- EasyDesk (UR10e, OnRobot 3FG15)
- ProFeeder Flex Three
- ProFeeder Tray
- ProFeeder X
- MiJET
- Oil mist separator AF series
- Oil separator PFOS-40CF
Systems & Assemblies
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Bar feeders/bar magazines for lathes (fully automatic short bar feeders)Assembly | ±0.2 mm (material positioning) | 1640 mm bar length × Ø 102 mm round profile | – | – | – |
| Unloading machine Multi-3000 remove (electro-pneumatically controlled)Assembly | ±0.2 mm | 150 to 1200 mm × Ø 10 to 102 mm | – | medium lot sizes – large lot sizes | Round and profile materials |
| Assembly | – | – | 16 kg workpiece weight | small lot sizes – large series | – |
| Palletizing with robots (EasyPalletizer)Assembly | – | – | – | – | – |
| Robotic gluing (gluing cells)Joining | – | – | – | – | – |
| Bin picking (intelligent picking from containers)Assembly | – | – | – | – | – |
| Part cleaning with MiJET (compressed air/extraction, wash station, automatic cell)Surface | – | 20.3 / 30.5 / 38.1 cm | – | – | – |
| Oil mist separation (AF-10P/20P/30P/40P)Surface | – | – | – | – | – |
| Oil separation from coolant water (PFOS-40CF Profluid)Surface | – | – | – | – | – |
| Individual automation solutions (special solutions, engineering from planning to implementation)Engineering | – | – | – | – | – |
19 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Fully automatic bar feeder / bar magazine | Samsys Multi 4000 EVO | – | Round Ø 5–80/102 mm, hexagonal 5–70/85 mm, bar length 150–1240/1640 mm, feed up to 80 m/min | – | Alzey |
| Short bar magazine | Samsys Multi 4000 | – | Round Ø 5–65/80/102 mm, hexagonal 5–56/70/85 mm, bar length 150–1240/1640 mm | – | Alzey |
| Unloading machine | Samsys Multi-3000 remove | – | Round Ø 10–102 mm (datasheet: 10–65 mm), length 150–1200 mm, 2260×1276×1323 mm, 390 kg net | – | Alzey |
| Short bar magazine | Samsys Multi-3000 | – | L = 1240 or 1640 mm, Ø 5–55/65/80/102 mm | – | Alzey |
| Short bar magazine | Samsys Multi-3000 SL | – | L = 1240 mm, Ø 5–80 mm, distance bridging up to 400 mm (800 mm with extension) | – | Alzey |
| Short bar feeder with servo drive | Samsys Smart | – | L = 1200 mm, Ø 5–65 mm | – | Alzey |
| Spindle extension | Samsys SamSpindle | – | Loading of bars up to 1.6 m in length | – | Alzey |
| Mini Shaft Loader (option for short shafts) | Samsys Mini Shaft Loader | – | Shafts 40–250 mm length, Ø 5–65 mm | – | Alzey |
| Universal loader | Samsys Winning'Sam | – | Loading/unloading of chuck parts, shafts, castings | 2007 | Alzey |
| CNC robot solution machine loading | Samsys MultiLoad 20 (Dobot CR20A, IP68) | – | Workpieces up to 16 kg, 3 standard trays | – | Alzey |
| CNC robot solution machine loading | Samsys EasyDesk (UR10e, OnRobot 3FG15, EasyRobotics EasyDesk) | – | Tray variant, compact cell for lathes and milling machines | – | Alzey |
| CNC robot solution machine loading | Samsys ProFeeder Flex Three (UR10e, OnRobot 3FG15) | – | 3 mobile positioning tray tables, trays/boxes | – | Alzey |
| CNC robot solution machine loading | Samsys ProFeeder Tray (UR10e, EasyRobotics ProFeeder Tray) | – | Tray-based loading for series production | – | Alzey |
| Robot cell / material supply | Samsys ProFeeder X (2, 5 or 10 drawers) | – | Large and medium series, load capacity from a few grams to several kg | – | Alzey |
| Robot cell | Samsys ProFeeder Table / ProFeeder Light / ProFeeder | – | Robot load capacity 16 kg, tray compartment 900×860 T-slot table or 600×400 mm, cell 900×860×925 mm | – | Alzey |
| Oil mist separator | Samsys AF-10P/20P/30P/40P | – | – | – | Alzey |
| Oil separator | Profluid (Samsys) PFOS-40CF | – | – | – | Alzey |
| Part cleaning device (compressed-air operated) | Samsys (MiJET) MiJET part cleaning / automatic cell 38.1 cm / Wash Station | – | – | – | Alzey |
| Bar guide / bar feeder | Samsys MONOSAM / OMNIBAR (hydraulic, historical) | – | – | 1980 | – |
Additional services
Reference customers
Quality
Samsys GmbH is certified according to ISO 9001:2015 (VISOCERT, initial certification 11.09.2017). The quality policy emphasizes reliable fulfillment of customer requirements in the best quality for companies of every size and industry.
| Evidence | Alzey |
|---|---|
| ISO 9001:2015 | |
| OnRobot Official Partner 2026 | |
| Universal Robots CSI |
History
- 1980
Development and marketing of hydraulic bar guides under the names MONOSAM and OMNIBAR (predecessor business SAMECA SA).
- 1986
World premiere: the first short bar feeder (MULTISAM, MULTISAVER, SMW Spacesaver).
- 1997
First short bar feeder with servo drive.
- 1999
Founding of SAMSYS SA (Switzerland), takeover of the activities of SAMECA SA.
- 2004
SAMSYS SA joins the corporate group of BÖHM AG (Zella-Mehlis); production is relocated from Switzerland to Germany.
- 2007
World premiere of the Winning'Sam, the world's first combined universal loader.
- 2008
Winning'Sam receives the award 'L'excellence en Productivité – Les trophées Industrie' in Paris.
- 2009
Establishment of its own sales office in Great Britain.
- 2009
Relocation of headquarters to Germany: founding of SAMSYS GmbH with headquarters in Zella-Mehlis on 11.11.2009.
- 2012
SAMSYS GmbH leaves the Böhm AG group and becomes independent.
- 2014
Start of cooperation with AWS GmbH (service and spare parts sales).
- 2019
10 years of the company's location in Germany.
- 2020
Official Certified System Integrator (CSI) of Universal Robots.