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SANTOX – Fertigung

Custom-made aluminium cases, 19″ equipment trolleys, plastic cases and special housings with front panels and foam inserts.

SANTOX Logo

SANTOX GmbH

Löffingen-Unadingen (Black Forest)New on Amplifa

1984Founded
Plant in Löffingen-UnadingenLocation in the Black Forest
3iF and Focus Design Awards
From single piece to seriesLot sizes
25 / 30+Designs of aluminium cases / plastic cases

About SANTOX

SANTOX has been developing and manufacturing protection systems for sensitive technology since 1984: aluminium cases in 25 designs (S-2000/S-4000 series), 19″ equipment trolleys of the S-5000 series (15 U, up to 200 kg per caster, ESD-capable), waterproof plastic cases to IP67 in over 30 designs as well as special housings made of aluminium, stainless steel, steel and plastic. Manufacturing includes CNC milling of front panels and milled parts from a single piece, laser cutting, punching, sawing, bending, waterjet cutting of foam inserts made of polyurethane or Plastazote, anodising, printing and laser engraving as well as assembly, testing and shipping. In addition to its own system solutions, the company offers contract manufacturing for manufacturers, designers and development departments. All process steps, from consulting and design through to a lifetime repair and spare parts service, take place at its own plant in Löffingen-Unadingen in the Black Forest. Since 2018, SANTOX has been part of the WÖHR Group.

Site
Löffingen-Unadingen
Processes
CNC milling of front panels and milled parts, Punching, Laser cutting, Waterjet cutting (foam inserts), Sawing, Bending (sheet-metal working), Sheet-metal working / sheet-metal constructions, Anodising
Materials
Aluminium, Stainless steel, Steel, Copper, Brass, Plastic, Glass, Polyurethane (foam)
Certificates
Internal final inspection, Track and trace
Founded
1984
Industries
Industry, Medical, Measurement and testing technology, Research, Machine diagnostics
  1. 01

    Consulting

  2. 02

    Design

  3. 03

    CNC manufacturing

  4. 04

    Surface treatment

  5. 05

    Foam fabrication

  6. 06

    Assembly

  7. 07

    Testing

  8. 08

    Shipping

Materials & Processes

Al

Aluminium

Main material for aluminium cases, equipment trolleys and front panels; anodisable and printable.

VA

Stainless steel

For hygienic special housings such as console housings for control and display technology.

St

Steel

For sheet-metal constructions, front panels and contract parts.

Cu

Copper

Machined on a contract basis, e.g. by CNC milling, sawing and punching.

Ms

Brass

Machined on a contract basis, e.g. by CNC milling, sawing and punching.

PU

Polyurethane (foam)

Material for CNC-milled and waterjet-cut foam inserts.

Plz

Plastazote

Foam for custom-made inserts in cases and housings.

Ku

Plastic

For IP67 plastic cases, special housings, front panels and milled parts.

Glas

Glass

Machined on a contract basis, e.g. for front panels and viewing windows.

Locations

Standort Löffingen-Unadingen

Löffingen-Unadingen

DE

Plant / Manufacturing

Lot size
From a single piece to series
Materials
Aluminium, steel, stainless steel, copper, brass, glass, plastic
  • CNC machining centres
  • Waterjet cutting system
  • Laser engraving
  • Punching
  • Bending
  • Sawing

Components & Systems

Aluminium cases
Aluminium casesProfile-frame cases · Industry
19″ equipment trolley
19″ equipment trolleyAssembly · Medical/measurement technology
Plastic cases
Plastic casesInjection moulding/modular system · IP67
Special housings
Special housingsSheet metal/plastic · Prototype to small series
Printed aluminium front panel
Printed aluminium front panelCNC milling, anodised · Measurement technology
Foam insert
Foam insertWaterjet cutting · Measuring devices
CNC-milled part
CNC-milled partCNC milling · Contract manufacturing

Inside the production

Workshop with CNC machining centre, printed front panel and foam insert
Workshop with CNC machining centre, printed front panel and foam insert
Measuring fixture for Stankowitz
Measuring fixture for Stankowitz
Controller optimisation, Biberach University
Controller optimisation, Biberach University
S-2000 aluminium case with lid
S-2000 aluminium case with lid
Case with Omron equipment
Case with Omron equipment

Industries

IndustryMedicalMeasurement and testing technologyResearchMachine diagnostics

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC milling of front panels and milled partsMachining–––From one piece / single part – SeriesAluminium, Steel, Stainless steel, Copper, Brass, Glass, Plastic
PunchingForming––––Aluminium, Steel, Stainless steel, Plastic
Laser cuttingMachining–––From one pieceAluminium, Steel, Plastic
Waterjet cutting (foam inserts)Machining––––Polyurethane, Plastazote
SawingMachining––––Aluminium, Steel, Stainless steel, Copper, Brass, Glass, Plastic
Bending (sheet-metal working)Forming––––Aluminium, Steel, Stainless steel
Sheet-metal working / sheet-metal constructionsForming––––Aluminium, Steel, Stainless steel
AnodisingSurface–––From one pieceAluminium
Printing of front panelsSurface–––From one pieceAluminium, Steel, Plastic, Glass
Laser engravingSurface––––Aluminium, Steel, Plastic
Surface treatment (contract work)Surface––––Aluminium, Steel, Stainless steel, Copper, Brass, Glass, Plastic
Foam fabrication / CNC-milled foam insertsPlastics––––Polyurethane, Plastazote
Manufacture of aluminium cases (profile-frame cases, S-2000 / S-4000 series)Assembly–––Single units (custom-made)Aluminium
Manufacture of 19″ equipment trolleys (S-5000 series, 15 U, up to 200 kg per caster, ESD-capable)Assembly––up to 200 kg per caster–Aluminium
Manufacture of plastic cases (IP67, over 30 designs, S-500 series)Plastics––––Plastic
Special housings (console, table, wall and switch-box designs)Assembly–––Prototype – Small seriesAluminium, Stainless steel, Steel, Plastic
AssemblyAssembly––––Aluminium, Steel, Stainless steel, Copper, Brass, Glass, Plastic
Testing / quality assuranceTesting–––––
Consulting, design / engineeringEngineering–––Prototype – Series–

Additional services

DesignCNC manufacturingFront panel manufacturingFoam inserts (CNC-milled, waterjet-cut)Contract metalwork (milling, sawing, punching, bending, waterjet, surface treatment)AssemblyTestingShippingRepair and spare parts serviceKanban warehousing under framework agreementsTrack and trace

Reference customers

Hochschule BiberachVIBGUARDStankowitz

Quality

Consulting, design, manufacturing, assembly, testing and shipping take place at one location without external suppliers; design data is archived for subsequent deliveries. Depending on the component, a 1 to 5-year warranty as well as a repair and exchange service with long-term availability of spare parts is offered.

EvidenceLöffingen-Unadingen
Internal final inspection
Track and trace

History

  1. 1984

    Company founding; over 40 years of developing and manufacturing protection systems for sensitive technology in Germany

  2. 1998

    iF Design Award

  3. 2014

    iF Design Award and Focus Open Design Award

  4. 2018

    SANTOX became part of the WÖHR Group

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