High-speed press lines (120–1,000 kN), feed systems and turn-key press systems from coil to finished part
Schaal Technology GmbH
Salach (headquarters, service, design, sales) · Müllheim (manufacturing) · Novi, MI, USA (sales) · Shanghai, China (sales) · Orsenigo, Italy (sales)New on Amplifa
About Schaal Technology
Schaal Technology GmbH develops and manufactures high-speed press lines of the SEP series with press forces of 120 to 1,000 kN as well as mechanical feed systems (roll feed SWV, gripper feed SZV) for punching and forming technology. The company, founded in 1948, emerged from A. Schaal GmbH & Co. KG Werkzeug- und Maschinenbau and has been a subsidiary of Weil Technology since 2009. In addition to stand-alone machines, Schaal Technology supplies ready-to-use turn-key systems including decoiling, stacking, feed units, tooling equipment and sound protection, as well as retrofits of modernized eccentric presses. Typical products manufactured on these systems include radiator fins, sealing caps for insulin and vaccine ampoules, electrical contacts, transmission slip rings, band saw blades and razor blades. Machine manufacturing takes place at the Müllheim site, while service, design and sales are located at the headquarters in Salach. Customers come primarily from mobility/e-mobility, the electrical industry, medical technology, consumer goods and the automotive supply industry.
- Site
- Salach
- Processes
- Punching/pressing (high-speed press line SEP series), Fin forming (Fin Forming, 1- to 6-lane), Strip/fin positioning (Fin-Adjuster), Feed technology (roll feed SWV), Feed technology (gripper feed SZV), Retrofit of eccentric presses, Turn-key system solutions (from coil to finished part), incl. decoiling, stacking, feeding, Service and support
- Materials
- High-speed press lines SEP series, Dynamic strip feed (roll feed), High-performance strip feed (gripper feed), Fin-Adjuster (positioning system for fins), Fin Forming (fin forming), Retrofit
- Founded
- 1948
- Industries
- Mobility/e-mobility, Automotive supply industry, Electrical industry/electronics, Medical technology, Construction, Consumer goods industry
- 01
Design
- 02
Machine manufacturing
- 03
Tooling equipment
- 04
Commissioning
- 05
Service & retrofits
Processes & Technology
High-speed press lines SEP series
Press lines with press forces of 120 to 1,000 kN, up to 800 strokes/min, in double-column monoblock design.
Dynamic strip feed (roll feed)
Feed rate up to 120 m/min with accuracy up to 0.02 mm and strip widths up to 1,000 mm.
High-performance strip feed (gripper feed)
Mechanical gripper feed up to 800 strokes/min with feed accuracy up to 0.01 mm.
Fin-Adjuster (positioning system for fins)
Automatic fin positioning with ±0.01 mm accuracy, feed length up to 3,800 mm.
Fin Forming (fin forming)
One- to six-lane forming of radiator fins from strip in fully automated production.
Retrofit
Modernization of eccentric presses with new components, safety technology and controls at shortened lead times.
Sites
Salach
DEHeadquarters: service, design, sales
Müllheim
DEMachine manufacturing (Weil Technology GmbH)
- High-speed press line SEP 12 (120 kN)
- High-speed press line SEP 25N (250 kN)
- High-speed press line SEP 40N (400 kN)
- High-speed press line SEP 40S-810 (400 kN)
- High-speed press line SEP 63N/63SN/63SN-950 (630 kN)
- High-speed press line SEP 80N (800 kN)
- High-speed press line SEP 100/100S (1,000 kN)
Novi, MI
USSales (Weil Technology North America LLC)
Shanghai
CNSales (Weil Machinery Shanghai Co., Ltd.)
Orsenigo
ITSales (Novatec Engineering Srl)
Applications & Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Punching/pressing (high-speed press line SEP series)Forming | ±0.01 mm (fin positioning) | – | – | Small and large series | Strip material (metal strip, not further specified) |
| Fin forming (Fin Forming, 1- to 6-lane)Forming | – | – | – | – | Strip material (not specified) |
| Strip/fin positioning (Fin-Adjuster)Forming | ±0.01 mm | Feed length up to 3800 mm | – | – | Strip material (not specified) |
| Feed technology (roll feed SWV)Forming | up to 0.02 mm | Feed rate up to 120 m/min × Strip widths up to 1,000 mm | – | – | Strip material (not specified) |
| Feed technology (gripper feed SZV)Forming | up to 0.01 mm | Strip speed up to 30 m/min | – | – | Strip material (not specified) |
| Retrofit of eccentric pressesForming | – | – | – | – | – |
| Turn-key system solutions (from coil to finished part), incl. decoiling, stacking, feedingEngineering | – | – | – | – | – |
14 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| High-speed press line SEP 12 | Schaal Technology SEP 12 | – | 120 kN, from 150 strokes/min | – | Müllheim (manufacturing) |
| High-speed press line SEP 25N | Schaal Technology SEP 25N | – | 250 kN, from 150 strokes/min | – | Müllheim |
| High-speed press line SEP 40N | Schaal Technology SEP 40N | – | 400 kN, from 100 strokes/min | – | Müllheim |
| High-speed press line SEP 40S-810 | Schaal Technology SEP 40S-810 | – | 400 kN, from 100 strokes/min | – | Müllheim |
| High-speed press line SEP 63N | Schaal Technology SEP 63N | – | 630 kN, from 100 strokes/min | – | Müllheim |
| High-speed press line SEP 63SN | Schaal Technology SEP 63SN | – | 630 kN, from 100 strokes/min | – | Müllheim |
| High-speed press line SEP 63SN-950 | Schaal Technology SEP 63SN-950 | – | 630 kN, from 100 strokes/min | – | Müllheim |
| High-speed press line SEP 80N | Schaal Technology SEP 80N | – | 800 kN, from 100 strokes/min | – | Müllheim |
| High-speed press line SEP 100 | Schaal Technology SEP 100 | – | 1000 kN, from 100 strokes/min | – | Müllheim |
| High-speed press line SEP 100S | Schaal Technology SEP 100S | – | 1000 kN, from 100 strokes/min | – | Müllheim |
| Predecessor models of press lines (SEP 25, SEP 40, SEP 63, SEP 63S, SEP 80) | Schaal Technology SEP 25 / SEP 40 / SEP 63 / SEP 63S / SEP 80 | – | 250–800 kN, from 100–150 strokes/min | – | Müllheim |
| Dynamic strip feed (roll feed) | Schaal Technology SWV | – | Feed rate up to 120 m/min, accuracy up to 0.02 mm, strip width up to 1,000 mm | – | – |
| High-performance strip feed (gripper feed) | Schaal Technology SZV | – | up to 800 strokes/min, strip speed up to 30 m/min, feed height adjustment ±30 mm, accuracy up to | – | – |
| Fin-Adjuster (positioning system for fins) | Schaal Technology Fin-Adjuster | – | Accuracy ±0.01 mm, feed length up to 3800 mm, feed speed 3 m/sec | 2026 | – |
Additional services
History
- 1948
Foundation of A. Schaal GmbH & Co. KG Werkzeug- und Maschinenbau
- 2009
Schaal Technology becomes a subsidiary of Weil Technology; machine manufacturing in Müllheim, service, design and sales in Salach
- 2024
Presentation of the production line for punched radiator fins with strip positioning at EuroBlech in Hannover
- 2026
Introduction of the Fin-Adjuster for automatic positioning of fins in press systems