Precision single parts, small series, tool and fixture making as well as wire and sinker EDM from Windeck-Rosbach
Schallbruch GmbH
51570 Windeck-RosbachNew on Amplifa
About Schallbruch GmbH
Schallbruch GmbH is a master-craftsman business in its third generation, headquartered in Windeck-Rosbach. The company produces prototypes, single parts and small series to customer specifications and drawings, including by wire EDM (5-axis), sinker EDM, CNC turning, CNC milling, surface and cylindrical grinding as well as laser engraving. In addition, Schallbruch offers design, tool and fixture making, special machine building as well as repair and reconditioning of defective components. Materials processed include ferrous and non-ferrous metals, carbides and hard papers. As a supplier, the company serves industries such as power plant technology (waste heat systems), energy supply, pharmacy dispensing solutions, biotechnology, surface technology, chassis technology (passenger cars) and motorcycle motorsport. Customers can submit data formats such as Parasolid, Iges, Step, Stl, Dxf and Dwg.
- Site
- Windeck-Rosbach
- Processes
- Wire EDM (5-axis machining, involute gearing, form turning tools, cam discs), CNC turning, CNC milling, Laser engraving (fiber laser, barcodes, QR codes, data matrix), Surface and cylindrical grinding, Sinker EDM CNC, Tool & fixture making (cutting, punching and drawing dies, special machine building), Prototypes and single parts
- Materials
- Ferrous materials, Non-ferrous materials, Carbides, Hard papers
- Certificates
- 3D measuring machine / measuring and testing procedures
- Founded
- 1946
- Industries
- Power plant technology (waste heat systems), Energy supply, Pharmacy dispensing solutions, Biotechnology, Electromechanical products, Surface technology (mechanical engineering)
- 01
Design (CAD data formats)
- 02
CNC milling
- 03
CNC turning
- 04
Wire EDM / sinker EDM
- 05
Surface and cylindrical grinding
- 06
Laser engraving
- 07
3D measurement / quality assurance
- 08
Assembly / delivery
Materials & Processes
Ferrous materials
Base material for machining, EDM and laser engraving
Non-ferrous materials
Processing in all manufacturing processes including laser engraving
Carbides
Used in the field of prototypes and single parts
Hard papers
Machining in the field of prototypes and single parts
Locations
Windeck-Rosbach
DEHeadquarters / Manufacturing
- Part weight / size
- max. 1000 kg (wire EDM)
- Lot size
- Single parts to small series
- Materials
- Ferrous and non-ferrous materials, carbides, hard papers
- Wire EDM machine (5-axis, X 600 mm)
- CNC lathe (X 250 mm / Z 1000 mm)
- CNC milling machine (X 762 mm)
- Sinker EDM machine (CNC)
- Surface and cylindrical grinding machine
- Fiber laser (laser engraving)
- 3D measuring machine (manual)
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Wire EDM (5-axis machining, involute gearing, form turning tools, cam discs)Machining | – | 600 mm (X) × 400 mm (Y) × 350 mm (Z) | 1000 kg | Small series | Ferrous and non-ferrous materials |
| CNC turningMachining | – | 1000 mm (Z) × 250 mm (X) | – | – | Ferrous and non-ferrous materials |
| CNC millingMachining | – | 762 mm (X) × 460 mm (Y) × 450 mm (Z) | – | – | Ferrous and non-ferrous materials |
| Laser engraving (fiber laser, barcodes, QR codes, data matrix)Surface | – | – | 30 kg | – | Ferrous and non-ferrous materials |
| Surface and cylindrical grindingMachining | – | 605 mm (Z surface grinding) / 420 mm (Z × 320 mm (X surface) / 300 mm (X | – | – | Ferrous and non-ferrous materials |
| Sinker EDM CNCMachining | – | 320 mm (X) × 200 mm (Y) × 250 mm (Z) | – | – | Ferrous and non-ferrous materials |
| Tool & fixture making (cutting, punching and drawing dies, special machine building)Engineering | – | – | – | One-off production | Metals |
| Prototypes and single partsMachining | – | – | – | – | Ferrous, Non-ferrous materials, Carbides, Hard papers |
| Measuring (manually operated 3D measuring machine, measuring and testing procedures)Testing | – | 500 mm (X) × 400 mm (Y) × 310 mm (Z) | – | – | – |
| Design (data formats: Parasolid, Iges, Step, Stl, Dxf, Dwg)Engineering | – | – | – | – | – |
7 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Wire EDM machine (5-axis) | – | – | X 600mm, Y 400mm, Z 350mm, U/V 150mm, max. workpiece weight 1000 kg | – | Windeck-Rosbach |
| CNC lathe | – | – | X 250mm, Z 1000mm | – | Windeck-Rosbach |
| CNC milling machine | – | – | X 762mm, Y 460mm, Z 450mm | – | Windeck-Rosbach |
| Fiber laser (laser engraving) | – | – | – | – | Windeck-Rosbach |
| Surface and cylindrical grinding machine | – | – | Surface: Z 605mm, X 320mm; Cylindrical: X 300mm, Z 420mm | – | Windeck-Rosbach |
| Sinker EDM machine (CNC) | – | – | X 320mm, Y 200mm, Z 250mm | – | Windeck-Rosbach |
| 3D measuring machine (manually operated) | – | – | X 500mm, Y 400mm, Z 310mm | – | Windeck-Rosbach |
Additional services
Quality
Using a manually operated 3D measuring machine (X 500 mm, Y 400 mm, Z 310 mm), Schallbruch ensures systematic quality assurance, supplemented by special measuring and testing procedures.
| Evidence | Windeck-Rosbach |
|---|---|
| 3D measuring machine / measuring and testing procedures |
History
- 1946
Company founded by August Schallbruch in Solingen.
- 1970
Transition from injection mold manufacturing to the design and production of cutting, punching and drawing dies, special machine building, fixture making, single parts and small series for the metal processing industry.