Contract assembly of printed circuit boards: SMD, THT, selective soldering, microplacer, cable assembly and repair
Schambeck Elektronik GmbH
Brennberg (Adeltal 18)New on Amplifa
About Schambeck Elektronik GmbH
Schambeck Elektronik GmbH is a mid-sized contract electronics manufacturer based in Brennberg near Regensburg. The company specializes in the assembly of printed circuit boards (PCBs): the focus is on SMD assembly with modern pick-and-place machines, complemented by conventional manual THT assembly, mixed assembly and selective soldering on the Cube.460 system for small to large volumes. With a high-precision microplacer, Flip-Chip, chip, BGA and Micro-BGA components of any size can be placed; multilayer PCBs of up to 32 layers are processed. The range of services also includes solder paste printing and stencil printing, dispensing, reflow soldering, press-fit technology, PCB cleaning, cable assembly, repair work including BGA rework, and material procurement. Production ranges from prototyping through pre-series to series production. Customers come from the automotive, healthcare, telecommunications, metrology, semiconductor and industrial electronics sectors. Since May 2022 the company has been certified to ISO 9001:2015.
- Site
- Brennberg
- Processes
- SMD assembly (pick-and-place machines), Manual THT assembly / mixed assembly, Selective soldering (THT components, small to large volumes), Microplacer assembly (Flip-Chip, chip, BGA, Micro-BGA), Cable assembly, Repair work / replacement of defective components (desoldering and replacing, BGA rework), Stencil printing / solder paste printing, Reflow soldering (reflow oven)
- Materials
- Printed circuit boards (PCBs), Multilayers (up to 32 layers), Solder paste (solder spheres in flux), Multilayer up to 32 layers, BGA / Micro-BGA and Flip-Chip components, Solder paste
- Certificates
- ISO 9001:2015, ISO 9001
- Industries
- Automotive, Healthcare, Telecommunications, Metrology, Semiconductor industry, Industrial electronics
- 01
Material procurement
- 02
Solder paste printing / dispensing
- 03
SMD and THT assembly
- 04
Reflow and selective soldering
- 05
Cleaning
- 06
Quality control
- 07
Cable assembly / final assembly
Materials and Processes
Printed circuit boards (PCBs)
Base material of all assembly, soldering and repair processes.
Multilayer up to 32 layers
Processing of multilayer PCBs with high packing density, also with press-fit technology.
BGA / Micro-BGA and Flip-Chip components
High-precision placement of the smallest and most sensitive components with the microplacer.
Solder paste
Solder spheres in flux, applied by stencil printer or semi-automatic machine as the basis of solder joints.
Locations
Brennberg
DEManufacturing and administration
- Lot size
- Prototypes to large series
- Materials
- PCBs, multilayers up to 32 layers
- SMD pick-and-place machines
- Microplacer
- Selective soldering system Cube.460
- Reflow oven
- Solder paste printer
- Semi-automatic machine
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| SMD assembly (pick-and-place machines)Assembly | – | – | – | Prototypes – large series | PCBs |
| Manual THT assembly / mixed assemblyAssembly | – | – | – | – | PCBs |
| Selective soldering (THT components, small to large volumes)Joining | – | – | – | small volumes – large volumes | PCBs |
| Microplacer assembly (Flip-Chip, chip, BGA, Micro-BGA)Assembly | – | – | – | – | PCBs |
| Cable assemblyAssembly | – | – | – | – | – |
| Repair work / replacement of defective components (desoldering and replacing, BGA rework)Assembly | – | – | – | – | PCBs |
| Stencil printing / solder paste printingAssembly | – | – | – | – | PCBs |
| Reflow soldering (reflow oven)Joining | – | – | – | – | PCBs |
| Dispensing (solder paste applied point by point with semi-automatic machine)Assembly | – | – | – | Prototypes | PCBs |
| Press-fit technology (press-fit connection)Joining | – | – | – | – | PCBs |
| Processing of multilayers up to 32 layersAssembly | – | – | – | – | Multilayer PCBs |
| PCB cleaningSurface | – | – | – | – | PCBs |
| Material procurement / component sourcingEngineering | – | – | – | – | – |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Pick-and-place machine (SMD) | – | – | – | – | Brennberg |
| Microplacer (high-precision placement) | – | – | – | – | Brennberg |
| Selective soldering system | Cube.460 | – | – | – | Brennberg |
| Reflow oven | – | – | – | – | Brennberg |
| Solder paste printer | – | – | – | – | Brennberg |
| Semi-automatic machine (manual solder paste application) | – | – | – | – | Brennberg |
Additional services
Quality
Since May 2022, Schambeck Elektronik GmbH has been certified to ISO 9001:2015 (certificate GM3341, QAS International GmbH); compliance is monitored through annual audits.
| Evidence | Brennberg |
|---|---|
| ISO 9001 |
History
- 2022
First certification to ISO 9001:2015 on 03 May 2022 (certificate GM3341, QAS International GmbH)