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pedag – Fertigung

Manufacture of handcrafted insoles, footbeds, orthopedic insole systems and shoe care products made from natural materials

pedag Logo

Schelchen GmbH (pedag international)

Königs WusterhausenNew on Amplifa

1955Founded
Königs WusterhausenSite
3rd generationFamily business
> 50 countriesSales markets

About pedag international

Under the pedag international brand, Schelchen GmbH distributes and produces premium products for feet and shoes. At the Königs Wusterhausen site near Berlin, insoles and footbeds are crafted by hand, mainly from natural materials such as leather, cotton terry, wool, recycled cork, jute felt, bamboo and sisal. The portfolio also includes gel insoles, activated-carbon insoles against foot odor, thermal insoles and winter footbeds, as well as shoe trees, laces and shoehorns. With Professional ORTHO SYSTEMS, the company offers a modular system for custom-fit orthopedic insoles: a foot scanner records the footprint and pressure distribution, and from blanks, pelottes, heel wedges and compensation plates the individual insole is created, using thermoplastically formable PP plastics, soft foams and microfiber velour. The company's own shoe and leather care products are developed together with specialist laboratories and are preferably produced water-based and solvent-free. Customers include shoe retail, orthopedic shoemakers, podiatry and end consumers in more than 50 countries; the company also produces its own shoe care line for Tamaris.

Site
Königs Wusterhausen
Processes
Handcrafted insoles and footbeds (handwork), Production of orthopedic insoles (Professional ORTHO SYSTEMS, captured by foot scanner, modular, Thermoplastic forming of PP plastic (blanks for orthopedic insoles), Development and production of shoe care products (cleaning foam, cream, waterproofing agent, spray), Processing of natural materials for insoles, Handcrafted insoles and footbeds, Shoe and leather care (own formulation development with specialist laboratories), Shoe accessories (shoe trees, laces, shoehorns)
Materials
Leather (natural leather), Cotton terry, Wool (100% wool), Recycled cork, Lambskin, Jute felt, Bamboo, Sisal
Certificates
DIN EN ISO 13485, APMA seal (product certification, US podiatrists' association), IHK Cottbus seal 'Excellent Training Quality', Brandenburg Training Prize, APMA seal (products)
Founded
1955
Industries
Retail (shoe retail/specialty retail), Orthopedic shoemaking, Podiatry, E-commerce/consumers
  1. 01

    Raw material selection (leather, natural materials, plastics)

  2. 02

    Foot measurement / scanning (ORTHO SYSTEMS)

  3. 03

    Handcrafted production of insoles and footbeds

  4. 04

    Thermoplastic forming of PP blanks for orthopedic insoles

  5. 05

    Shoe care formulation development with specialist laboratories

  6. 06

    Product inspection

  7. 07

    Distribution via specialist retail, PoS systems and online shop

Site

Königs Wusterhausen

DE

Production and administration

Materials
Leather, cotton terry, wool, cork, jute felt, bamboo, sisal, lambskin, PP plastic, foams, gel
  • Foot scanner for footprint and pressure analysis (ORTHO SYSTEMS)
  • Handcrafted production of insoles and footbeds

Components

Insoles and footbeds
Insoles and footbedsHandcrafted · Shoe retail
Viva Sport footbed
Viva Sport footbedHandcrafted · Sports
Sneaker Magic Step (memory foam)
Sneaker Magic Step (memory foam)Handcrafted · Sneakers
Shoe trees
Shoe treesIn-house production · Accessories
Barefoot Spray
Barefoot SprayOwn formulation development · Shoe care
Waterproofing Foam
Waterproofing FoamWater-based formulation · Shoe care

Inside the production

1-2-3 shoe care system
1-2-3 shoe care system
Power Cleaner Set
Power Cleaner Set
Sneaker Cleaner
Sneaker Cleaner
Wax Waterproofing Agent
Wax Waterproofing Agent
Shoe Deo
Shoe Deo
Brilliant Polishing Glove
Brilliant Polishing Glove
Rough Leather Care
Rough Leather Care
Quality management
Quality management

Industries

Retail (shoe retail/specialty retail)Orthopedic shoemakingPodiatryE-commerce/consumers

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Handcrafted insoles and footbeds (handwork)Assembly––––Leather, Cotton terry, Wool, Recycled cork, Jute felt, Bamboo, Sisal, Lambskin, Gel, Felt, Activated carbon
Production of orthopedic insoles (Professional ORTHO SYSTEMS, captured by foot scanner, modularEngineering––––PP plastic, Soft foam, Microfiber velour, Memory foam, nora® material, Cowhide leather, Activated carbon (pedag carbon)
Thermoplastic forming of PP plastic (blanks for orthopedic insoles)Plastics––––PP plastic
Development and production of shoe care products (cleaning foam, cream, waterproofing agent, spray)Engineering––––Lanolin, Carnauba wax, Beeswax, Olive oil, Aloe vera
Processing of natural materials for insolesAssembly––––Leather, Cotton, Jute felt, Bamboo, Sisal

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Foot scanner (digital measuring technology for footprint and pressure analysis)pedag–––Königs Wusterhausen

Additional services

Handcrafted insoles and footbedsShoe and leather care (own formulation development with specialist laboratories)Shoe accessories (shoe trees, laces, shoehorns)Professional ORTHO SYSTEMS: system for custom-fit orthopedic insoles with foot scanner/measuringRetailer services (EAN lists, order forms, PoS presentation systems, catalogs)

Reference customers

Tamaris (own shoe care line 'Tamaris Schuhpflege')

Quality

The quality management system is certified to DIN EN ISO 13485; numerous products carry the APMA seal of the US podiatrists' association. Quality is ensured through continuous product inspection, high-quality raw materials and cooperation with orthopedists and shoe technicians.

EvidenceKönigs Wusterhausen
DIN EN ISO 13485
APMA seal (products)
IHK Cottbus seal 'Excellent Training Quality'
Brandenburg Training Prize

History

  1. 1955

    Hartmut Schelchen begins selling insoles and shoe care accessories.

  2. 1965

    Start of in-house production of the first insoles in a former cowshed in Berlin-Charlottenburg.

  3. 1969

    Export business abroad begins.

  4. 1971

    Relocation to Berlin-Schöneberg.

  5. 1976

    Renaming of HS Schuhbedarf to the pedag international brand (from Latin 'pedes').

  6. 1987

    The wellness concept becomes the basis of the pedag brand's guiding principles.

  7. 1993

    Relocation to Königs Wusterhausen; introduction of the premium footbed pedag Viva®.

  8. 1998

    Range extended to include own shoe trees and laces.

  9. 1999

    World premiere of the first winter footbed pedag SOLAR PLUS (today pedag Viva® Winter).

  10. 2003

    Introduction of the self-developed leather and shoe care products.

  11. 2018

    25 years of pedag Viva®, new logo and the third generation joins the family business.

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