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Schempp-Hirth – Fertigung

Manufacture of high-performance gliders and motor gliders as well as contract work in carbon fiber and Kevlar processing.

Schempp-Hirth Logo

Schempp-Hirth Flugzeug-Vertriebs GmbH

Kirchheim unter Teck (Krebenstr. 25) · Kirchheim unter Teck-Nabern (Teck Airport) · Oerlinghausen (service, from mid-2027)New on Amplifa

1935Founded
ca. 100Employees
3Locations (Oerlinghausen from mid-2027)
GmbHLegal form, HRB 230498 Stuttgart District Court

About Schempp-Hirth

Schempp-Hirth Flugzeug-Vertriebs GmbH in Kirchheim unter Teck is one of the leading manufacturers of high-performance gliders, with a tradition spanning more than 80 years. Around 100 employees build single-seat and two-seat aircraft largely by hand, which regularly achieve top positions in international championships and record lists. The aircraft are increasingly equipped with innovative engines that allow bridging of bad-weather zones or self-launching. The company has many years of experience in processing carbon fiber and Kevlar/carbon fiber hybrid fabrics; this expertise is also used for contract work on behalf of other companies, including in the automotive and heavy machinery industries. In addition to new production, the offering includes customer service, maintenance, repair and overhaul as well as a spare parts service. The product portfolio includes models such as Arcus, Ventus 3 and Duo Discus. As an approved production organisation (DE.21G.0022) and combined airworthiness organisation (DE.CAO.0102), Schempp-Hirth operates according to EASA requirements. Through sales partners, the company is represented in more than 25 countries; from mid-2027 a service location will be added at Oerlinghausen airfield.

Site
Kirchheim unter Teck
Processes
Handcrafted construction of high-performance gliders and motor gliders (single-seat and two-seat), Processing of carbon fiber and Kevlar/carbon fiber hybrid fabrics (also contract work for others, Equipping aircraft with engines (installation of innovative engines for bridging, Maintenance, repair and overhaul of gliders and motor gliders, Manufacture of components by hand: joinery, component manufacturing, paint shop, final assembly of, Fuselage shell construction in GFRP shell design with GFRP/foam sandwich and steel tube, Baking/processing of carbon fiber in aircraft structure (wings, horizontal stabilizer), Wood construction/wing construction with load-bearing wood skinning and spar with longitudinal
Materials
Carbon fiber, Kevlar/carbon fiber hybrid fabric, Glass fiber reinforced plastics (GFRP), Carbon fiber (CFRP), Steel (steel tube construction), Wood (load-bearing skinning, spar), Foam (foam core rings, sandwich core), Glass fiber reinforced plastic
Certificates
Production organisation approval (EASA), Combined airworthiness organisation, EASA production organisation DE.21G.0022, Combined airworthiness organisation DE.CAO.0102
Founded
1935
Employees
ca. 100
Industries
Aerospace (glider manufacturing), Automotive industry (contract manufacturing), Heavy machinery industry (contract manufacturing)
  1. 01

    Design and development

  2. 02

    Component manufacturing by hand (joinery, fiber composite construction)

  3. 03

    Shell construction in GFRP/CFRP with sandwich cores

  4. 04

    Paint shop

  5. 05

    Final assembly of the aircraft

  6. 06

    Engine installation

  7. 07

    Customer service, maintenance and spare parts

Materials and Processes

CFRP

Carbon fiber

Core material of the aircraft structure, e.g. in wings and horizontal stabilizers; also used for contract work for other industries.

Hybrid

Kevlar/carbon fiber hybrid fabric

Hybrid fabrics processed for many years for fuselage and structural components.

GFK

Glass fiber reinforced plastic

GFRP shell construction with GFRP/foam sandwich, e.g. for fuselage shells.

Stahl

Steel tube construction

Steel tube frames in the center fuselage section of the aircraft.

Sandwichkern

Foam

Foam core rings and sandwich cores as load-bearing structural components.

Holz

Wood

Load-bearing plywood skinning and spar in mixed construction of earlier models.

Locations

Standort Kirchheim unter Teck

Kirchheim unter Teck

DE

Main location: production and sales

Lot size
Single units and small series (aircraft manufacturing)
Materials
CFRP, Kevlar hybrid, GFRP, steel, wood
  • Joinery
  • Component manufacturing
  • Paint shop
  • Final assembly
Standort Kirchheim unter Teck-Nabern

Kirchheim unter Teck-Nabern

DE

Customer service at Teck Airport

Oerlinghausen

DE

Service location (regular operation from mid-2027, takeover of LTB-Krane)

Components and Products

Arcus – two-seat high-performance glider
Arcus – two-seat high-performance gliderCFRP/GFRP construction · Aerospace
Ventus 3 – single-seat high-performance glider
Ventus 3 – single-seat high-performance gliderCFRP/GFRP construction · Aerospace
Duo Discus XL – two-seat glider
Duo Discus XL – two-seat gliderCFRP/GFRP construction · Aerospace

Inside the production

Manufacturing in glider construction
Manufacturing in glider construction
Handcrafted component production
Handcrafted component production
Assembly on the aircraft
Assembly on the aircraft
Workshop area
Workshop area
Duo Discus FES
Duo Discus FES
Ventus 3 in competition use
Ventus 3 in competition use

Industries

Aerospace (glider manufacturing)Automotive industry (contract manufacturing)Heavy machinery industry (contract manufacturing)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Handcrafted construction of high-performance gliders and motor gliders (single-seat and two-seat)Assembly––––Carbon fiber, Kevlar/carbon fiber hybrid fabric
Processing of carbon fiber and Kevlar/carbon fiber hybrid fabrics (also contract work for othersPlastics––––Carbon fiber, Kevlar/carbon fiber hybrid fabric
Equipping aircraft with engines (installation of innovative engines for bridgingAssembly–––––
Maintenance, repair and overhaul of gliders and motor glidersTesting–––––
Manufacture of components by hand: joinery, component manufacturing, paint shop, final assembly ofAssembly–––––
Fuselage shell construction in GFRP shell design with GFRP/foam sandwich and steel tubePlastics––––Glass fiber reinforced plastics (GFRP), Foam (foam core rings), Steel
Baking/processing of carbon fiber in aircraft structure (wings, horizontal stabilizer)Plastics––––Carbon fiber (CFRP), Glass fiber (GFRP)
Wood construction/wing construction with load-bearing wood skinning and spar with longitudinalAssembly––––Wood, GFRP

Additional services

Manufacture of high-performance gliders and motor glidersCustomer service/maintenance/repair/overhaulSpare parts serviceContract work in carbon fiber/Kevlar processing (among others automotive and heavy machinery

Quality and Approvals

Schempp-Hirth is approved as a production organisation (DE.21G.0022) and combined airworthiness organisation (DE.CAO.0102) in accordance with EASA requirements; maintenance is subject to oversight by the Luftfahrt-Bundesamt (German Federal Aviation Office).

EvidenceKirchheim unter Teck
EASA production organisation DE.21G.0022
Combined airworthiness organisation DE.CAO.0102

History

  1. 1935

    Founded as 'Sportflugzeugbau Martin Schempp, Göppingen' on 4 January with four employees

  2. 1938

    Wolf Hirth takes over 50% of the company; relocation to Kirchheim unter Teck; new name Schempp-Hirth Flugzeugbau

  3. 1965

    Klaus Holighaus joins as development engineer

  4. 1969

    Klaus Holighaus takes over plant management

  5. 1972

    Klaus Holighaus takes over the management

  6. 1977

    Klaus Holighaus becomes sole owner; the company belongs entirely to the Holighaus family

  7. 1994

    Death of Klaus Holighaus on 9 August; Brigitte and Tilo Holighaus take over the company leadership

  8. 2013

    Ralf Holighaus joins the company as managing director

  9. 2023

    Ralf Holighaus leaves the company in February

  10. 2026

    Takeover of the maintenance operation LTB-Krane at Oerlinghausen airfield; service location planned from mid-2027

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