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Schenker Hydraulik – Fertigung

Hard chrome plating, grinding and overhaul of hydraulic cylinders, pumps and hydraulic systems.

Schenker Hydraulik Logo

Schenker Hydraulik AG

Erlinsbach (hard chrome plant) · Däniken (repair center) · Bad Säckingen (HST, DE) · Schinznach Dorf (DEMA iCoat)New on Amplifa

1932Founded
ca. 40Employees
4Locations (CH/DE)
Ø 550 × 8000 mmMax. component dimensions
ca. 2500 kgMax. workpiece weight (cylindrical grinding)

About Schenker Hydraulik AG

Schenker Hydraulik AG is a family-run Swiss company originating in 1932. Its range of services covers the overhaul, repair and manufacture of hydraulic cylinders, pumps and hydraulic systems as well as hard chrome plating and grinding of industrial cylindrical parts. At its own hard chrome plant in Erlinsbach, repair and new chrome plating is carried out including upstream and downstream grinding work; the range extends from cylindrical grinding and polishing through belt grinding, dechroming and internal hard chrome plating to honing and superfinishing. Thanks to its own mechanical manufacturing, bearing and sealing technology and servo hydraulics, the company offers complete solutions from analysis through restoration to commissioning. Around 40 specialists serve customers from mechanical engineering, the automotive industry and the printing industry. German customers are also served via the German subsidiary HST Hydraulik System-Technik GmbH in Bad Säckingen, including transport and customs clearance. In 2024, DEMA Metallspritzwerk iCoat AG in Schinznach Dorf was acquired.

Site
Erlinsbach
Processes
Repair hard chrome plating / build-up chrome plating, Protective hard chrome plating – wear/corrosion protection, Cylindrical grinding, Belt grinding / polishing, Polishing of round parts, Decroming, Internal hard chrome plating (cylinder tubes), Superfinishing
Materials
Hard chrome, Nickel, Copper, Zinc, Silver, Steel
Certificates
ISO 9001:2015, ASTM (processes)
Founded
1932
Employees
40
Industries
Mechanical engineering, Automotive industry, Printing industry, Hydraulics
  1. 01

    Analysis and consulting

  2. 02

    Overhaul/repair or manufacturing

  3. 03

    Mechanical manufacturing and grinding

  4. 04

    Hard chrome plating / surface finishing

  5. 05

    Assembly and commissioning

  6. 06

    Logistics incl. transport and customs clearance (DE)

Materials & Processes

Cr

Hard chrome

Electrolytically applied hard chrome layers (64 HRC, 800–1100 HV) for wear and corrosion protection, also as dimensional (build-up) chrome plating.

Ni

Nickel

Intermediate coating for optimized corrosion protection under hard chrome layers.

Cu

Copper

Intermediate coating to improve corrosion protection.

Zn

Zinc

Electroplated zinc coating, historically part of the service portfolio since 1946.

Ag

Silver

Electroplated silver coating, historically in the portfolio since 1946.

St

Steel

Cylindrical components such as piston rods, shafts and cylinder tubes as base material.

Locations

Standort Erlinsbach

Erlinsbach

CH

Hard chrome plant / invoicing address

Part weight / size
up to ca. 2500 kg (cylindrical grinding)
Lot size
Single parts to small series
Materials
Hard chrome, nickel, copper, steel
  • Hard chrome plating line (chrome bath, up to Ø 550 × 8000 mm)
  • Cylindrical grinding machines (up to Ø 550 mm, length 3450 mm)
  • Belt grinding machine (up to Ø 700 mm, length 8000 mm)
  • CNC grinding machine

Däniken

CH

Repair center

Standort Bad Säckingen

Bad Säckingen

DE

German branch (HST Hydraulik System-Technik GmbH)

Schinznach Dorf

CH

Subsidiary DEMA Metallspritzwerk iCoat AG (acquired 2024)

Components

Piston rod
Piston rodHard chrome plating · Hydraulics
Cylinder tube (internal hard chrome plating)
Cylinder tube (internal hard chrome plating)Internal hard chrome plating · Hydraulics
Bearing shaft / pump shaft
Bearing shaft / pump shaftCylindrical grinding · Mechanical engineering
Bearing seat
Bearing seatHard chrome plating · Mechanical engineering
Roller
RollerBelt grinding · Printing industry

Inside the production

Chrome bath at the hard chrome plant
Chrome bath at the hard chrome plant
Cylindrical grinding
Cylindrical grinding
CNC grinding
CNC grinding
Decroming
Decroming
Internal hard chrome plating
Internal hard chrome plating
Superfinishing
Superfinishing
High-gloss polishing
High-gloss polishing
Authorized Partner Bosch Rexroth
Authorized Partner Bosch Rexroth

Industries

Mechanical engineeringAutomotive industryPrinting industryHydraulics

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Repair hard chrome plating / build-up chrome platingSurface–3'200 mm × Ø 450 mm––Steel (cylindrical parts)
Protective hard chrome plating – wear/corrosion protectionSurface––––Hard chrome, Nickel (intermediate coating), Copper (intermediate coating)
Cylindrical grindingMachining±0.001mm · Ra 0.05 μm (N2)3'450 mm × Ø 550 mmca. 2'500 kg––
Belt grinding / polishingSurfaceRa 0.025 μm (N1)8'000 mm × Ø 700 mm–––
Polishing of round partsSurface–––––
DecromingSurface––––Hard chrome
Internal hard chrome plating (cylinder tubes)Surface––––Hard chrome
SuperfinishingMachining–––––
CNC grindingMachining–––––
Zinc plating (electroplating, historical)Surface––––Zinc
Silver plating (electroplating, historical)Surface––––Silver
Honing (in the service portfolio since 2000)Machining–––––
Overhaul, repair and manufacture of hydraulic cylinders, pumps and hydraulic systemsAssembly–––––
Mechanical manufacturing (own workshop)Machining–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Cylindrical grinding machines––up to Ø 550 mm, length 3'450 mm–Erlinsbach, Switzerland
Belt grinding machine––up to Ø 700 mm, length 8'000 mm–Erlinsbach, Switzerland
CNC grinding machine–––––
Hard chrome plating line (chrome bath)––up to Ø 550 x 8'000 mm–Erlinsbach, Switzerland

Additional services

Hard chrome plating (repair and new chrome plating)Cylindrical grinding and polishingBelt grinding / polishingDecromingCNC grindingInternal hard chrome platingOverhaul and repair of hydraulic cylindersManufacture of hydraulic cylindersPump repairs and overhauls (centrifugal pumps)Overhaul and manufacture of hydraulic systemsMechanical manufacturingBearing and sealing technologyServo hydraulicsLogistics/transport incl. customs clearance for German customers (via HST)Express repair chrome platingMetal spraying (DEMA Metallspritzwerk iCoat AG)

Quality & Certification

The processes are certified in accordance with ISO 9001:2015 and ASTM. Cylindrical grinding achieves tolerances of ±0.001 mm and surface roughness down to Ra 0.05 µm; belt grinding/polishing down to Ra 0.025 µm.

EvidenceErlinsbach
ISO 9001:2015
ASTM (processes)

Company History

  1. 1932

    Founding of the partnership Schenker-Schneider by senior Ernst Schenker; establishment of a small electroplating shop in Erlinsbach AG.

  2. 1946

    Expansion of the electroplating shop with zinc and silver plating.

  3. 1972

    Name change to Schenker und Co. and expansion into a large electroplating operation by junior Ernst Schenker.

  4. 1985

    First repairs of hydraulic cylinders and establishment of a mechanical workshop.

  5. 1999

    Founding of the German company HST in Bad Säckingen.

  6. 2000

    Handover of the company to Christoph and Daniel Schenker; expansion in hard chrome plating, grinding and honing.

  7. 2004

    Integration of bearing and sealing technology into the company.

  8. 2005

    Takeover of sole management by Christoph Schenker.

  9. 2006

    Move to the new operational site in Däniken SO.

  10. 2012

    Integration of Birrer Hydraulik AG in Buttisholz LU.

  11. 2016

    Takeover of servo hydraulics from Curtiss-Wright.

  12. 2018

    Repairs and overhauls of centrifugal pumps.

  13. 2024

    Acquisition of DEMA Metallspritzwerk iCoat AG in Schinznach Dorf AG.

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