Development and implementation of custom automation, control and process control systems for the process industry
Schlemmer Prozess Systeme GmbH
Deggendorf (Headquarters)New on Amplifa
Expertise Through Experience
Schlemmer Prozess Systeme GmbH (SPS) is an automation company based in Deggendorf in Lower Bavaria that has been developing individual automation solutions for the process and manufacturing industries since 1992. The company plans and programs programmable logic controllers (SIMATIC), machine controls and drive technology (SIMOTION, SINUMERIK) as well as process control systems based on SIMATIC PCS 7. Further service components include visualization systems (WinCC, Wizcon, Control Maestro), CAE-supported electrical engineering with EPLAN and WSCAD, control cabinet construction, retrofit modernizations, simulation, commissioning, remote-access support and employee training. A focus is the glass industry with controls for batch plants, melting tanks, day tanks, blow molding machines and cooling belts; further industries are paper, chemicals, pharmaceuticals as well as food and beverage technology. The team of around ten employees is complemented by specialists from a partner network and has completed more than 750 projects for over 85 customers.
- Site
- Deggendorf
- Processes
- Process analysis, consulting & process optimization, Custom automation solutions (concept to integration), Commissioning & support, Process control system (PCS 7 control system, visualization systems), Controls for mixing plants, Controls for weighing systems (belt scales, dosing belt scales, container scales), Controls for dosing systems (dosing belt scales, dosing systems), Controls for filling plants
- Materials
- Siemens SIMATIC PLC controls, SIMATIC PCS 7 process control system, SIMOTION motion control system, Siemens SINUMERIK CNC control, Visualization systems WinCC, WinCC flexible, Wizcon, Control Maestro, CAE-supported planning (EPLAN, WSCAD)
- Certificates
- Measurement data acquisition & traceability, ISO 9000-compliant logging (supported)
- Founded
- 1992
- Employees
- 10+
- Industries
- Glass industry, Paper industry, Chemical industry, Pharmaceuticals, Food and beverage industry, Mechanical engineering/Machine tools
- 01
Process analysis & consulting
- 02
Concept development
- 03
CAE-supported planning (EPLAN, WSCAD) & control cabinet construction
- 04
Software development (PLC, Motion Control, process control)
- 05
Commissioning
- 06
Support & training
Systems & Technologies
Siemens SIMATIC PLC controls
Use for small automation tasks through to highly complex system solutions incl. visualization and recipe management.
SIMATIC PCS 7 process control system
Process control functions with continuity from the control level down to the drive level.
SIMOTION motion control system
High-precision motion control, e.g. for blow molding machines with chain or servo drives and autonomous stations.
Siemens SINUMERIK CNC control
Control of machine tools such as 3D waterjet cutting, laser machining and milling systems as well as retrofits.
Visualization systems WinCC, WinCC flexible, Wizcon, Control Maestro
Machine-level operator control and monitoring with standardized interfaces for complex processes.
CAE-supported planning (EPLAN, WSCAD)
Electrical and control cabinet planning including control cabinet construction from a single source.
Locations
Deggendorf
DEHeadquarters with development, control cabinet construction and test bench
- Test bench for pre-commissioning of drives and axes
Reference Plants & Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Process analysis, consulting & process optimizationEngineering | – | – | – | – | – |
| Custom automation solutions (concept to integration)Engineering | – | – | – | – | – |
| Commissioning & supportEngineering | – | – | – | – | – |
| Process control system (PCS 7 control system, visualization systems)Engineering | – | – | – | – | – |
| Controls for mixing plantsEngineering | – | – | – | – | – |
| Controls for weighing systems (belt scales, dosing belt scales, container scales)Engineering | – | – | – | – | – |
| Controls for dosing systems (dosing belt scales, dosing systems)Engineering | – | – | – | – | – |
| Controls for filling plantsEngineering | – | – | – | – | – |
| Controls for cleaning systems (CIP)Engineering | – | – | – | – | – |
| Controls for process engineering plants (mechanical, thermal, chemical process engineering)Engineering | – | – | – | – | – |
| Controls for production plantsEngineering | – | – | – | – | – |
| Controls for paper feed, pulp pulpers, sorting, stock preparationEngineering | – | – | – | – | – |
| Machine control (drive technology, PLC, machine tools)Engineering | – | – | – | – | – |
| Engineering | – | – | – | – | – |
| Engineering | – | – | – | – | – |
| Visualization systems (WinCC, WinCC flexible, Wizcon, Control Maestro)Engineering | – | – | – | – | – |
| Blow molding machine control with SIMOTION (chain/servo drive, autonomous stations)Engineering | – | – | – | – | – |
| Engineering | – | – | – | – | – |
| Engineering | – | – | – | – | – |
| Quality assurance system / measurement data acquisitionTesting | – | – | – | – | – |
| Control cabinet construction, CAE-supported planning (EPLAN, WSCAD)Engineering | – | – | – | – | – |
10 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Blow molding machine (carousel, automated) | IPROTec GmbH & Co. KG (machine supplier), automation SPS GmbH 18-station blow molding machine, Simotion D | 1 | – | – | Kristallglasfabrik Amberg, Germany |
| Blow molding machine (automated) | Automation SPS GmbH 24 stations, SIMOTION | 1 | – | – | Ocean Glas |
| Stem press (retrofit) | Automation SPS GmbH SIMOTION D | 1 | – | – | Kristallglasfabrik Amberg |
| 3D waterjet cutting machine (control) | SINUMERIK | – | – | – | – |
| Laser machining machine (control) | SINUMERIK | – | – | – | – |
| Multi-axis milling system (control) | SINUMERIK | – | – | – | – |
| Panel milling machine with 16 milling heads (retrofit) | AMF Sinumerik control | 1 | – | – | – |
| Cooling belt discharge / transfer portals (control) | SPS GmbH SINUMERIK 810D | – | – | – | – |
| Plunger control (molten glass gobs dosing) | SPS GmbH / Siemens Simatic, Panel TP170 | – | – | – | – |
| Day tank / annealing oven / cooling ovens / melting tanks (control) | SPS GmbH | – | – | – | – |
Additional services
Reference customers
Quality & Documentation
The automation systems capture measurement data continuously from the production process through to the warehouse and enable traceability, online visualization in the hot end as well as seamless logging, among other things to support ISO 9000 certifications.
| Evidence | Deggendorf |
|---|---|
| Measurement data acquisition & traceability | |
| ISO 9000-compliant logging (supported) |
History
- 1992
Founded with headquarters in Deggendorf; began as a small company in the field of measurement, control and instrumentation technology.
- 1994
Represented at international trade fairs such as Glasstec Düsseldorf; first major projects and market establishment.
- 2000
Team growth: 11 employees (as of 2010), plus 10 specialists via partner companies.
- 2009
Focus on complete automation solutions, machine controls, drive technology and process control systems (SIMATIC PCS 7).
- 2010
Innovative full-range provider: CAE-supported planning (EPLAN, WSCAD), control cabinet construction, visualization, simulation & training from a single source.