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schmale – Fertigung

Automatic wire, tube and strip bending machines, press lines, assembly automats and testing stations from Menden.

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schmale Maschinenbau GmbH

Menden, GermanyNew on Amplifa

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MendenHeadquarters

About schmale Maschinenbau

schmale Maschinenbau GmbH is a manufacturer of automatic wire bending machines and tube bending machines based in Menden. The company builds modular forming systems in which various metal forming units are combined. The systems integrate NC bending heads, servo presses and bending slides with a fast servo-electric transfer system, delivering customer-specific solutions for the automation of manufacturing processes. The portfolio includes, in addition to standard machines such as the SPEEDMAX and X2000NC, special-purpose machines, assembly automats, testing stations as well as presses and press lines with servo-electric or hydromechanical drives. Typical applications include the manufacture of retaining rings, rail clips, chain links, door closing straps and headrest frames. In addition, schmale offers research and development, maintenance, optimization and training services; the website is available in German and English.

Site
Menden
Processes
Wire bending, Tube bending, Strip bending/strip processing, Upsetting, Orbital forming, Deburring, Bending, Broaching
Materials
Wire, Tube, Strip
Industries
Metal forming technology, Metal processing, Wire and tube processing, Railway technology (rail clips), Chain manufacturing, Automotive
  1. 01

    Wire, tube and strip processing

  2. 02

    Bending (NC bending heads, bending slides)

  3. 03

    Forming (upsetting, orbital forming, coining, stamping, reducing)

  4. 04

    Machining (broaching, thread cutting)

  5. 05

    Joining (clinching)

  6. 06

    Assembly (screwing, wire stripping, assembly automats)

  7. 07

    Testing (testing stations)

Technologies and Material Processing

Draht

Wire

Processing and bending of wires, e.g. up to 26 mm diameter on the X2000NC.

Rohr

Tube

Tube processing and tube bending on servo-electric forming systems.

Band

Strip

Strip processing and strip bending for stamped and bent parts.

Locations

Menden

DE

Headquarters, development and manufacturing

Materials
Wire, strip, tube
  • Wire bending machine SPEEDMAX
  • Wire bending machine X2000NC (wires up to 26 mm diameter)
  • Special-purpose machines
  • Assembly automats
  • Testing stations
  • Press lines (servo-electric or hydromechanical)
  • Servo presses
  • NC bending heads
  • Bending slides

Standard Solutions

Rail clip manufacturing
Rail clip manufacturingWire bending (X2000NC) · Railway technology
Chain link manufacturing
Chain link manufacturingWire bending up to 26 mm · Mechanical engineering
Door closing strap manufacturing
Door closing strap manufacturingWire bending with upsetting and tapering · Automotive
Headrest frame manufacturing
Headrest frame manufacturingWire bending, 6-station module · Automotive
Retaining ring machines
Retaining ring machinesWire bending · Mechanical engineering

Inside the production

Wire bending machine SPEEDMAX – automation for forming wire and tube
Wire bending machine SPEEDMAX – automation for forming wire and tube
X2000NC – versatile, configurable all-rounder for wire, strip and tube
X2000NC – versatile, configurable all-rounder for wire, strip and tube
Special-purpose machines for individual requirements
Special-purpose machines for individual requirements
Assembly automats
Assembly automats
Custom testing stations
Custom testing stations
Press line – alternative to progressive die tools and large presses
Press line – alternative to progressive die tools and large presses
Press line units
Press line units
Servo-electric units with variable positioning options
Servo-electric units with variable positioning options
Bending slides for the manufacture of stamped and bent parts
Bending slides for the manufacture of stamped and bent parts

Industries

Metal forming technologyMetal processingWire and tube processingRailway technology (rail clips)Chain manufacturingAutomotiveRail clip manufacturingChain link manufacturingAutomotive (door closing straps, headrest frames)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Wire bendingForming––––Wire
Tube bendingForming––––Tube
Strip bending/strip processingForming––––Strip
UpsettingForming–––––
Orbital formingForming–––––
DeburringSurface–––––
BendingForming––––Wire, Strip, Tube
BroachingMachining–––––
ClinchingJoining–––––
CoiningForming–––––
ScrewingAssembly–––––
StampingForming–––––
Wire strippingAssembly–––––
ReducingForming–––––
Thread cuttingMachining–––––
Assembly (assembly automats)Assembly–––––

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Wire bending machineschmale Maschinenbau SPEEDMAX––––
Wire bending machineschmale Maschinenbau X2000NC–Bending of wires up to 26 mm diameter––
Special-purpose machinesschmale Maschinenbau––––
Assembly automatsschmale Maschinenbau––––
Testing stationsschmale Maschinenbau––––
Press lineschmale Maschinenbau–servo-electric or hydromechanical drive––
Servo pressesschmale Maschinenbau––––
NC bending headsschmale Maschinenbau––––
Bending slidesschmale Maschinenbau––––

Additional services

Research and developmentMaintenanceOptimizationTrainingSpecial-purpose machine constructionTesting stationsAssembly automats
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