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Schnick-Schnack-Systems – Fertigung

Development and production of custom, ready-to-play LED effect lighting solutions and control technology for professional users.

Schnick-Schnack-Systems Logo

Schnick-Schnack-Systems GmbH

Cologne (Mathias-Brüggen-Straße 79)New on Amplifa

ca. 2004Founded (active for more than twenty years)
GmbHLegal form
HRB 53470, Amtsgericht Köln (CologneCommercial register

About Schnick-Schnack-Systems

Schnick-Schnack-Systems has been a provider of professional LED effect lighting solutions and control technology based in Cologne for more than twenty years. The company manufactures custom, ready-to-use lighting solutions consisting of LED modules and luminaires as well as matching controllers for a variety of tasks. Its own factory in Cologne has production lines for electronics manufacturing, mechanical/profile fabrication, and potting technology with cleaning, plasma and vacuum technology. LED profiles are manufactured to customer specifications, among other things with lengths of 245 to 2495 mm, individual shapes, colors and mounting systems; for outdoor applications a UV-stable potting with IP67 ingress protection is used. The product range includes LED modules, controllers, power supplies, mounts, accessories and color management software (ColorConfigTool). Customers are exclusively professional users, mainly TV studios, architects, system integrators and event companies. Projects are realized internationally, including the Eurovision Song Contest, CERN, Frankfurt Airport and Rogers Arena Vancouver.

Site
Köln (Cologne)
Processes
Electronics manufacturing / production of LED modules and control technology (own production line), Potting technology (in-house potting, UV-stable, IP67), Mechanical fabrication / profile fabrication (custom LED profiles: length 245-2495 mm,, Hardware and software development (e.g. ColorConfigTool, color management), Project conception, installation and programming of light installations, Cleaning, plasma and vacuum technology prior to potting, Quality control during the manufacturing process (spectrometric calibration of every LED, ISO, Project consulting in all project phases
Materials
Aluminum, Acrylic glass (acrylic rods, diffused acrylic glass), UV-stable potting compound (outdoor IP67), Printed circuit board (PCBs, flex PCBs), Nichia RGB LED, UV-stable potting compound
Certificates
ISO 9001, ISO 9001 (TÜV Rheinland)
Industries
TV studios / Broadcast, Architecture / Architainment, Trade fair construction, Theater, Retail, Events
  1. 01

    Hardware and software development

  2. 02

    Profile/mechanical fabrication (aluminum)

  3. 03

    Electronics manufacturing

  4. 04

    Cleaning, plasma and vacuum technology

  5. 05

    Potting technology

  6. 06

    Quality control (spectrometric calibration of every LED)

  7. 07

    Project conception, installation and programming

Materials and Manufacturing Processes

Al

Aluminum

Aluminum profiles for LED strips and luminaires, customized in shape, color and mounting.

PMMA

Acrylic glass (acrylic rods, diffused acrylic glass)

Acrylic rods and diffused acrylic glass for architectural light installations such as FLYT and SEE YOU.

PU

UV-stable potting compound

Potting material for outdoor LED profiles with IP67 ingress protection.

PCB

Printed circuit board (PCBs, flex PCBs)

PCBs and flex PCBs as the basis of LED modules and strips.

LED

Nichia RGB LED

High light intensity, color fidelity and homogeneity for LED tiles and strips.

Locations

Standort Cologne

Cologne

DE

Headquarters, production (electronics, mechanics, potting)

Lot size
Prototype to series production
Materials
Aluminum, acrylic glass, potting compound, printed circuit boards, LEDs
  • Electronics manufacturing production line
  • Mechanics/profile fabrication production lines
  • Potting technology with cleaning, plasma and vacuum technology

Products and Components

LED modules
LED modulesElectronics manufacturing · Broadcast/Architainment
Controllers (pixel routers)
Controllers (pixel routers)Electronics assembly · Lighting control technology
LED profile C25 IP67
LED profile C25 IP67Aluminum profile with potting · Outdoor architecture

Inside the production

LED lighting in the TV studio (das aktuelle sportstudio)
LED lighting in the TV studio (das aktuelle sportstudio)
Event lighting Eurovision Song Contest
Event lighting Eurovision Song Contest
Light installation Genesis, Seoul
Light installation Genesis, Seoul
Retail store design Breuninger
Retail store design Breuninger

Industries

TV studios / BroadcastArchitecture / ArchitainmentTrade fair constructionTheaterRetailEventsArt / Museums / Exhibitions

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Electronics manufacturing / production of LED modules and control technology (own production line)Assembly––––LED, electronic components, printed circuit boards
Potting technology (in-house potting, UV-stable, IP67)Surface––––UV-stable potting compound
Mechanical fabrication / profile fabrication (custom LED profiles: length 245-2495 mm,Engineering–2495 mm––Aluminum profile
Hardware and software development (e.g. ColorConfigTool, color management)Engineering–––––
Project conception, installation and programming of light installationsAssembly–––––
Cleaning, plasma and vacuum technology prior to pottingSurface–––––
Quality control during the manufacturing process (spectrometric calibration of every LED, ISOTesting–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Production line for electronics manufacturing––––Cologne (Mathias-Brüggen-Straße 79)
Production lines for mechanics––––Cologne
Production line for potting technology (with cleaning, plasma and vacuum technology)––––Cologne

Additional services

Project consulting in all project phasesin-house hardware and software developmentProduction (electronics, mechanics, potting technology)custom manufacturing (color temperature, lengths, mounting)Software (ColorConfigTool, color management)

Reference customers

Erste Group Bank AG (Financial Life Park)Swiss Museum of Transport, Lucerne (SEE YOU)Void AS / Braathen Eiendom (FLYT Oslo)KraftwerkEurovision Song ContestCERNZF Friedrichshafen AGFrankfurt AirportVodafoneBayer LoungeBreuningerESPRITRogers Arena VancouverMiniatur WunderlandAl Jazeera

Quality

Quality is ensured by continuous quality control during the manufacturing process, including spectrometric calibration of every LED. The company is certified to ISO 9001 by TÜV Rheinland.

EvidenceCologne
ISO 9001 (TÜV Rheinland)

History

  1. ca. 2004

    Start of operations: provider of professional LED effect lighting solutions and control technology for more than twenty years

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