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SCHNIER – Fertigung

Development and manufacture of high-voltage generators, high-voltage cables and measurement technology for electrostatic applications.

SCHNIER Logo

SCHNIER Elektrostatik GmbH

ReutlingenNew on Amplifa

1977Founded
Bayernstraße 13, 72768 ReutlingenCompany headquarters

About us

SCHNIER Elektrostatik GmbH, based in Reutlingen, develops, produces and distributes high-voltage assemblies for electrostatic applications. The portfolio includes high-voltage generators, high-voltage distribution units, high-voltage cables, discharge devices, measurement technology such as coulomb meters and measuring probes, as well as controllers with fieldbus connectivity (CANopen, PROFINET, Ethernet IP, EtherCAT). The core markets are painting, powder coating, flocking, electrostatic filters, X-ray technology and material separation/recycling. Electronics development including layout design and 3D engineering is carried out in-house; production includes module assembly, vacuum potting with epoxy resin in a cleanroom and laser marking, supplemented by unit testing in the company's own test laboratory. Mechanical series parts are manufactured by specialized partners. The company operates worldwide through direct sales, carries out custom developments including certifications (UL, Atex, CE, EMC) and offers electrostatics training. Customers include VW Wolfsburg and Porsche, among others.

Site
Reutlingen
Processes
Vacuum potting (epoxy resin potting), Laser marking, Module assembly of high-voltage assemblies (electronics/device manufacturing), Unit testing in test laboratory, 3D engineering / development, High-voltage cable assembly/production, Development of proprietary high-voltage assemblies (in-house electronics development, 3D, Production including vacuum potting in a cleanroom and laser marking
Materials
Epoxy resin (potting), Plastic (material separation PET/PVC), Plastic
Certificates
ISO 9001:2015, ISO 14001:2015
Founded
1977
Industries
Painting, Powder coating, Flocking, Electrostatic filters, X-ray technology, Material separation/recycling
  1. 01

    Development (electronics, 3D engineering)

  2. 02

    Outsourced manufacture of mechanical series parts

  3. 03

    Module assembly

  4. 04

    Vacuum potting (epoxy resin, cleanroom)

  5. 05

    Laser marking

  6. 06

    Unit testing in test laboratory

  7. 07

    Worldwide direct sales and support

Materials & Processes

EP

Epoxy resin (potting)

Cast bubble-free under vacuum in a cleanroom into high-voltage assemblies.

KU

Plastic

Used in electrostatic material separation, e.g. separation of PET and PVC.

Locations

Reutlingen

DE

Company headquarters, development, production, test laboratory, sales

Materials
Epoxy resin, electronic assemblies
  • Automatic vacuum potting system in cleanroom
  • Laser marking system
  • High-voltage laboratory
  • Test laboratory

Components

High-voltage generator smart-E 310
High-voltage generator smart-E 310Electronics manufacturing · Painting/powder coating
High-voltage generator smart-E 510
High-voltage generator smart-E 510Electronics manufacturing · Painting
High-voltage discharge device smart-D 210
High-voltage discharge device smart-D 210Electronics manufacturing · Painting systems
High-voltage generator smart-E 5005
High-voltage generator smart-E 5005Electronics manufacturing · Electrostatic filters
High-voltage generator HVG 400W
High-voltage generator HVG 400WControl cabinet construction · Electrostatic filters
High-voltage generator HVG 800 W
High-voltage generator HVG 800 WControl cabinet construction · Electrostatic filters
Free-fall separator for minerals
Free-fall separator for mineralsHigh-voltage supply · Material separation
PROFINET controller for smart-E 310 and 510
PROFINET controller for smart-E 310 and 510Electronics manufacturing · System control

Inside the production

SCHNIER Elektrostatik GmbH
SCHNIER Elektrostatik GmbH
Trade fair appearance PaintExpo
Trade fair appearance PaintExpo
Knowledge series Understanding electrostatics
Knowledge series Understanding electrostatics
Impression
Impression
High-voltage generator smart-E 310 with discharge device
High-voltage generator smart-E 310 with discharge device
High-voltage generator smart-E 209
High-voltage generator smart-E 209

Industries

PaintingPowder coatingFlockingElectrostatic filtersX-ray technologyMaterial separation/recycling

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Vacuum potting (epoxy resin potting)Assembly––––Epoxy resin (resin/hardener)
Laser markingSurface–––––
Module assembly of high-voltage assemblies (electronics/device manufacturing)Assembly–––––
Unit testing in test laboratoryTesting–––––
3D engineering / developmentEngineering–––––
High-voltage cable assembly/productionAssembly–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Automatic vacuum potting system–––2011Reutlingen (cleanroom)
Laser marking system––––Reutlingen

Additional services

Development of proprietary high-voltage assemblies (in-house electronics development, 3DProduction including vacuum potting in a cleanroom and laser markingUnit testing in the company's own test laboratoryElectrostatics training (1.5-day workshops)Custom product developments (including UL, Atex, CE, EMC)Worldwide direct sales and support

Reference customers

Volkswagen (VW Wolfsburg)Porsche

Quality

All products are unit-tested in the company's own test laboratory and the test results are documented. A QM system according to ISO 9001:2015 ensures the quality standard; the quality policy specifies continuous operation under maximum load as the design objective.

EvidenceReutlingen
ISO 9001:2015
ISO 14001:2015
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