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Schniewindt – Fertigung

Manufacture of electric heating elements, high-power and high-voltage resistors, and voltage measurement systems for industry

Schniewindt Logo

Schniewindt GmbH & Co. KG

Neuenrade · Schöntaler Weg 46New on Amplifa

1829Founded
approx. 200Employees worldwide
6th generationFamily company
up to 10,000 kWPower range of flange heaters/flow heaters
up to 7,000 mmmax. tubular heater length

About Schniewindt

Schniewindt is an owner-managed family company founded in 1829, headquartered in Neuenrade (Sauerland), today managed by the sixth generation. The company, with around 200 employees worldwide, develops and manufactures electric heating technology (tubular heaters, screw-in heaters, cartridge heaters, flange heaters, flow heaters, air heaters, industrial immersion heaters) as well as customer-specific high-power and high-voltage resistors such as braking, earthing, discharge and filter/damping resistors based on the Schniewindt grid invented in 1902. A third pillar is power transmission technology with RC voltage dividers for voltage measurement up to 1100 kVDC. Production is mainly from stainless steels (including 1.4404, 1.4435, 1.4571, 1.4539) and nickel alloys; the manufacturing spectrum includes fusion welding according to ISO 3834-2, the manufacture of pressure equipment under Module H, as well as engineering, assembly and commissioning of complete systems, such as electric steam generation systems in containers. Customers include mechanical and plant engineering, chemical plant construction, pharmaceutical technology, energy technology, thermal process engineering, rail transport and naval technology; deliveries are made worldwide via trading partners.

Site
Neuenrade
Processes
Manufacture of electric tubular heaters (Ø 6.5/8.5/11.5/16 mm), Manufacture of flange heaters up to 10000 kW (NW 1000), Manufacture of screw-in heaters (including Ex version up to 21 kW), Manufacture of cartridge heaters/heating cartridges (including Ex version, high-power heating, Manufacture of flow heaters up to 10000 kW, Manufacture of air heaters (up to 2000 kW, overpressures up to 500 mbar, up to 650°C), Manufacture of industrial immersion heaters and tank heaters (up to 20 kW), Manufacture of explosion-proof heating elements (Ex d, Ex de, Ex det, zones 1 and 2)
Materials
Stainless steel, Nickel alloy, Nickel 200, Painted steel, Stainless steel (band elements), Stainless steel 1.4404, Stainless steel 1.4435, Stainless steel 1.4571
Certificates
ISO 9001:2015, ISO 14001:2015, ATEX QAN (BVS 24 ATEX ZQS/E401, Directive 2014/34/EU Annex IV/VII), DIN EN ISO 3834-2, DNV Approval of Manufacturer (welded pressure equipment class I & II), Module H (Pressure Equipment Directive 2014/68/EU), AD 2000-HP0, PED Annex I No. 3.1, EN 15085-2 (welding of rail vehicles), EN 1090-1, CCC (93Ex, 94Ex, 95Ex), ATEX (2014/34/EU Annex IV/VII), DNV Approval of Manufacturer, Module H (2014/68/EU), EN 15085-2
Founded
1829
Employees
approx. 200
Industries
Mechanical and plant engineering, Chemical plant construction, Pharmaceutical technology, Energy technology, Petrochemicals, Thermal process engineering
  1. 01

    Engineering/design

  2. 02

    Manufacture of heating elements and resistors

  3. 03

    Fusion welding/housing construction

  4. 04

    Assembly including control technology

  5. 05

    Testing (VT, LT, PT) and approvals

  6. 06

    Commissioning at the customer

Materials & Processes

1.4404

Stainless steel 1.4404

Stainless steel for heating elements in food technology and chemistry with high corrosion resistance requirements.

1.4435

Stainless steel 1.4435

Used in food technology applications with defined surface roughness and dead-space-free design.

1.4571

Stainless steel 1.4571

Material for braking resistors and heating elements with increased temperature and corrosion resistance.

1.4539

Stainless steel 1.4539

High-alloy stainless steel for braking resistors under aggressive environmental conditions.

2.4851

Nickel alloy 2.4851

Active material for resistors at high operating temperatures.

Ni200

Nickel 200

Conductor material for temperature-resistant connecting wires up to approx. 1,200 °C for resistors.

St

Steel

Steel, also painted, for housings, resistors and pressure equipment.

WIG/MAG

Fusion welding according to ISO 3834-2

Certified welding of metallic materials for pressure equipment and systems.

Location

Standort Neuenrade

Neuenrade

DE

Headquarters, engineering and manufacturing

Materials
Steel, stainless steel, nickel alloys
  • Tubular heater manufacture up to 7,000 mm length
  • Welding production (ISO 3834-2, DNV)
  • Pressure equipment manufacture (Module H)

Components & Products

Cartridge heater Type 93
Cartridge heater Type 93Heater manufacture · mechanical engineering
Threaded nipple Type 95
Threaded nipple Type 95Component manufacture · heating technology
Electric steam generation plant (Haru Oni, Chile)
Electric steam generation plant (Haru Oni, Chile)Plant construction · energy technology
Explosion-proof heating elements
Explosion-proof heating elementsEx manufacturing · chemical plant construction

Inside the production

Heating technology – manufacture of electric heaters
Heating technology – manufacture of electric heaters
Explosion protection – expertise for 72 years
Explosion protection – expertise for 72 years
Employees in manufacturing in Neuenrade
Employees in manufacturing in Neuenrade

Industries

Mechanical and plant engineeringChemical plant constructionPharmaceutical technologyEnergy technologyPetrochemicalsThermal process engineeringRail vehicle technologyNaval technology/shipbuildingMetallurgyFood technologyWastewater technologyElectrical plant constructionHVDC/reactive power compensationMechanical engineering/plant engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of electric tubular heaters (Ø 6.5/8.5/11.5/16 mm)Surface–7000 mm––Stainless steel
Manufacture of flange heaters up to 10000 kW (NW 1000)Surface––––Stainless steel
Manufacture of screw-in heaters (including Ex version up to 21 kW)Surface––––Stainless steel
Manufacture of cartridge heaters/heating cartridges (including Ex version, high-power heatingSurface––––Stainless steel
Manufacture of flow heaters up to 10000 kWSurface––––Stainless steel
Manufacture of air heaters (up to 2000 kW, overpressures up to 500 mbar, up to 650°C)Surface––––Stainless steel
Manufacture of industrial immersion heaters and tank heaters (up to 20 kW)Surface––––Stainless steel
Manufacture of explosion-proof heating elements (Ex d, Ex de, Ex det, zones 1 and 2)Surface––––Stainless steel
Manufacture of resistors (braking, earthing, discharge, pre-charge, filter/damping resistors)Surface––––1.4404, 1.4571, 1.4539, 2.4851, Nickel 200
Manufacture of RC voltage dividers for voltage measurement up to 1100 kVDCSurface––––Composite material
Fusion welding of metallic materials (DIN EN ISO 3834-2 certified, DNV weld inspection)Joining––––Steel, Stainless steel
Manufacture of pressure equipment (pressure vessels, heat exchangers, thermal oil heaters)Casting––––Steel, Stainless steel
Manufacture of steam generators and complete plants including control technology (engineering,Engineering––––Steel, Stainless steel
Non-destructive testing (VT, LT, PT by in-house personnel)Testing–––––

Additional services

Design/engineeringSystem solutions including electronic controls and pumpsCommissioningContainer/plug-and-play plants (steam generation)customer-specific design of resistors and heating elementsHeat treatment (external, via DNV certificate)

Reference customers

Siemens Energy (project partner Haru Oni e-fuel plant, Chile)leading manufacturers of frequency inverters (not named)

Quality & Approvals

Schniewindt manufactures according to a certified quality management system (ISO 9001:2015, ISO 14001:2015) with in-house non-destructive testing (VT, LT, PT) by qualified personnel. Approvals include ATEX, DNV, Module H (Pressure Equipment Directive), AD 2000-HP0, EN 15085-2 and EN 1090-1.

EvidenceNeuenrade
ISO 9001:2015
ISO 14001:2015
ATEX (2014/34/EU Annex IV/VII)
DIN EN ISO 3834-2
DNV Approval of Manufacturer
Module H (2014/68/EU)
EN 15085-2
EN 1090-1

History

  1. 1829

    Founded by Carl Schniewindt in Altena; the company later moved to Neuenrade.

  2. 1902

    Invention of the "Schniewindt grid", the beginning of the success story in electric resistance technology.

  3. 2021

    Start of the Haru Oni project: development of an electric steam generation plant (850 kW flange heater) in two 20-foot containers for the e-fuel pilot plant in Chile.

  4. 2022

    Delivery of the container-based plant to South America in spring.

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