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SBPT – Fertigung

High-precision parts made from amagnetic steels: machining up to 16 m, BTA deep-hole drilling up to 11 m, and 3D metal printing up to 600 mm diameter.

SBPT Logo

Schoeller-Bleckmann Precision Technology GmbH

Ternitz (AT) · Houston, TX (USA)New on Amplifa

1840Founded
ca. 320Employees
45,000 m²Production area
>120CNC-controlled machines
up to 16 mWorkpiece length

About SBPT

Schoeller-Bleckmann Precision Technology GmbH (SBPT) is a metalworking industrial company in Ternitz, Lower Austria, and a 100% subsidiary of SBO AG, which is listed on the Vienna Stock Exchange. The company develops and markets its own amagnetic NonMag steels and manufactures high-precision parts from them for the oilfield industry, in particular core components for MWD/LWD borehole surveying tools, which are exported to all producing regions of the world. Around 320 employees work on more than 120 CNC-controlled machines across approximately 45,000 m². The manufacturing spectrum includes 5-axis mill-turn complete machining up to 11 m material length, BTA deep-hole drilling up to 300 mm diameter and 11 m depth, single-lip drilling, patented EDM technology for curved bores (Goose Neck Drilling), laser deposition welding, shot peening for surface hardening, and additive manufacturing (Powder Bed Fusion) as a contract manufacturer for Velo3D with part sizes up to 600 mm diameter and 550 mm height. Further business areas are aerospace (SBAT brand, EN/AS 9100-certified since 2016), plant and mechanical engineering, and high-tech product manufacturing.

Site
Ternitz
Processes
Mill-turn complete machining / 5-axis mill-turn (turning-milling in a single setup), BTA deep-hole drilling, Single-lip drilling / gun drilling, Goose Neck Drilling (EDM technology, curved bores), Laser deposition welding, repair welding, stub welding, Shot peening for surface hardening (high-energy shot), Additive manufacturing (Powder Bed Fusion, 3D metal printing), Wire cutting (separation from build plate, 5 CNC axes)
Materials
NonMag P530, NonMag P540, NonMag P550, NonMag P650, NonMag P650HS, NonMag P670, NonMag P690, NonMag P750
Certificates
ISO 9001, ISO 14001, EN/AS 9100, API Spec 7-1 / Spec Q1, AEOC (Authorized Economic Operator – customs simplification), EN 9100, API Spec 7-1 / Q1 (License 7-1-0234), AEOC (customs simplification)
Founded
1840
Employees
approx. 320
Industries
Oil and gas industry (MWD/LWD, directional drilling), Aerospace, Plant and mechanical engineering, High-tech product manufacturing, Oil and gas industry (oilfield services, MWD/LWD, directional drilling).
  1. 01

    Development of proprietary NonMag steels with steel mill partners

  2. 02

    Raw material procurement (bar steel SC/DC)

  3. 03

    BTA deep-hole drilling / single-lip drilling / Goose Neck Drilling

  4. 04

    5-axis mill-turn complete machining

  5. 05

    Additive manufacturing (Powder Bed Fusion)

  6. 06

    Post-machining, heat treatment, surface finishing

  7. 07

    Inspection (3D coordinate measurement, NDT, testing laboratory)

  8. 08

    Export to all producing regions of the world

Locations

Standort Ternitz

Ternitz

AT

Main site: production, administration, testing laboratory, SBAT (Aerospace)

Part weight / size
Components in the 1/100 mm range; AM print sizes up to 600
Lot size
Prototype, first article and series production
Materials
NonMag steels, stainless steel, nickel and titanium alloys, aluminium, duplex, copper alloys, PVC
  • >120 CNC-controlled machines
  • 5-axis mill-turn centers (machining/turning-milling up to 11 m)
  • BTA deep-hole drilling machines (up to 300 mm Ø, 11 m depth)
  • Velo3D Sapphire XC 3D metal printers (600 mm Ø, 550 mm height)
  • Depowdering systems
  • 5-axis wire cutting machines (up to 800 mm Ø)
  • 3D coordinate measuring machines
  • In-house tool manufacturing

Houston (Texas)

US

Sales office (Schoeller-Bleckmann Sales Co. L.L.C.)

Components

High-precision parts made from NonMag steels
High-precision parts made from NonMag steelsMachining · Oil and gas industry
Mill-turn complete machining (turning-milling up to 11 m)
Mill-turn complete machining (turning-milling up to 11 m)5-axis mill-turn · Oilfield technology
Goose Neck Drilling (curved bore)
Goose Neck Drilling (curved bore)EDM technology · Directional drilling
Aerospace components
Aerospace components3D metal printing · Aerospace
Special Engineering component
Special Engineering componentHybrid manufacturing · High-tech

Inside the production

Measurement and inspection technology at the Ternitz site
Measurement and inspection technology at the Ternitz site
Showcase of precision manufacturing
Showcase of precision manufacturing
Non-Mag material portfolio
Non-Mag material portfolio
Special Engineering
Special Engineering
Production hall Ternitz
Production hall Ternitz
CNC manufacturing
CNC manufacturing

Industries

Oil and gas industry (MWD/LWD, directional drilling)AerospacePlant and mechanical engineeringHigh-tech product manufacturingOil and gas industry (oilfield services, MWD/LWD, directional drilling).

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Mill-turn complete machining / 5-axis mill-turn (turning-milling in a single setup)Machining1/100 mm range11 m material length––high-alloy, high-strength steels, aluminium, stainless steel, PVC, Inconel (on request)
BTA deep-hole drillingMachining0.05 mm11 m (standard), special sizes up to 16––ferritic & austenitic steels, duplex & superduplex, nickel & titanium alloys, bronze & copper alloys
Single-lip drilling / gun drillingMachining–––––
Goose Neck Drilling (EDM technology, curved bores)Machining–––––
Laser deposition welding, repair welding, stub weldingJoining–––––
Shot peening for surface hardening (high-energy shot)Surface–––––
Additive manufacturing (Powder Bed Fusion, 3D metal printing)Additive–550 mm height × 600 mm diameter × 550 mm––CP1, 316L SS, 15-5 PH, 17-4 PH, GRCOP 42, Cobalt 21, Inconel 718, Inconel 625, titanium alloy, aluminium alloy, cobalt-chrome, M300 Maraging Steel, Stellite 6B
Wire cutting (separation from build plate, 5 CNC axes)Machining–up to 800 mm diameter × 800 mm diameter–––
5-axis CNC post-machining of 3D-printed parts (turning and milling)Machining0.02–0.03 mm–––3D-printed components
Heat treatmentHeat treatment–––––
Surface finishingSurface–––––
Contract manufacturing/machining of long parts for plant and mechanical engineeringMachining––––aluminium, stainless steel, PVC, unalloyed steel, alloyed steel, Inconel (on request)
Prototyping / rapid prototyping / first article productionEngineering–––––
Quality inspection: 3D coordinate measurement, destructive and non-destructive testing methods (UT,Testing–––––
Tool manufacturing (customized special tools)Engineering–––––
Manufacture of NonMag bar steel (SC) and bored steel (DC)Machining–up to 9500 mm × 311 mm outer diameter––NonMag steels (P530, P540, P550, P650, P650HS, P670, P690,, nitrogen-alloyed austenitic steels, nickel-based alloys

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3D metal printer (Powder Bed Fusion)Velo3D Sapphire XC1up to 600 mm diameter, 550 mm height–Ternitz
3D printing systems (various)––––Ternitz
Depowdering systems––––Ternitz
Wire cutting machines (5-axis CNC)––up to 800 mm diameter–Ternitz
5-axis CNC machining centers (turning + milling)––––Ternitz
CNC-controlled machines–more than––Ternitz
Deep-hole drilling machines––bore diameter up to 300 mm, drilling depth up to 11 m (special up to 16 m)–Ternitz
3D coordinate measuring machines––––Ternitz

Additional services

Machining (turning, milling) up to 11 m material length in a single setupBTA deep-hole drilling (up to 300 mm diameter, 11 m depth)Single-lip drilling (2–25 mm diameter, drilling depths 500 x D)Goose Neck Drilling (patented EDM technology for curved bores)Laser deposition welding, repair welding, stub weldingShot peening for surface hardening (ceramic and steel wire shot)Additive manufacturing / 3D metal printing (Powder Bed Fusion)Prototyping through first article and series production, rapid prototypingHeat treatmentSurface finishingDepowdering of 3D-printed partsWire cutting (up to 800 mm diameter)5-axis CNC post-machiningContract manufacturing with customer-supplied materialIn-house tool manufacturingIn-house development and marketing of NonMag steels (bar steel with/without bore, up to 9500 mm, ØTesting services: 3D coordinate measurement, UT, PT, X-ray, destructive testing (tensile, impact,

Reference customers

Velo3D (contract manufacturer)

Quality & Certifications

The entire value-added process is part of the multiply certified quality management system (ISO 9001, ISO 14001, EN/AS 9100, API Spec Q1, AEOC). A rigorous control system uses 3D coordinate measuring machines, destructive and non-destructive testing methods (UT, PT, X-ray), and an in-house testing laboratory for mechanical-technological investigations.

EvidenceTernitz
ISO 9001
ISO 14001
EN 9100
API Spec 7-1 / Q1 (License 7-1-0234)
AEOC (customs simplification)

History

  1. 1840

    Founding of the steel goods factory “Martin Müller + Sohn”, rolling mill for spring and sheet steel – “Theresienhütte”

  2. 1862

    Alexander Ritter von Schoeller acquires the “Theresienhütte” ironworks

  3. 1924

    Merger to form “Schoeller Bleckmann AG”, expansion into an internationally active special steel company

  4. 1946

    10,000 employees at three sites (Ternitz, Hönigsberg, Mürzzuschlag); nationalization after World War II

  5. 1951

    Start of deep-hole drilling technology at the Ternitz site

  6. 1975

    Merger to form Vereinigte Edelstahlwerke AG (VEW); highest employee count in Ternitz: 4,242

  7. 1986

    Closure of steel production in Ternitz

  8. 1988

    Spin-off of Schoeller-Bleckmann GmbH from VEW

  9. 1995

    Privatization of Schoeller-Bleckmann Oilfield Equipment AG

  10. 1997

    Founding of “Schoeller Bleckmann Oilfield Technology” (SBOT) and IPO of the Schoeller-Bleckmann Group

  11. 2007

    First major production expansion – construction of halls 11–13

  12. 2014

    Construction of an SC/DC material center and separation of production areas

  13. 2016

    Certification to EN/AS 9100 – entry into the aerospace industry

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