Manufacturing of complex machine components as well as new construction, repair and maintenance of stamping and forming tools.
Schönebecker Maschinen- und Werkzeugbau GmbH
39218 Schönebeck (Elbe)New on Amplifa
Tools and Components from Central Germany
Schönebecker Maschinen- und Werkzeugbau GmbH is an owner-managed company based in Schönebeck (Elbe) in Saxony-Anhalt. The company specializes in the mechanical manufacturing of complex machine components in series, small-series and single-part production and is known as a toolmaker for complex stamping and forming tools. The service portfolio includes CNC milling (including 5-axis simultaneous milling), CNC turning, wire EDM, start-hole drilling, surface grinding, drilling and sawing, as well as series production of stamped parts on its own presses. In addition, the company offers design and development with method planning and draw simulation as well as contract measurements on 3D coordinate measuring machines. Tools are supported from new construction through repair and modifications to refresh and maintenance, including tryout and handover at the customer's site. Materials processed include steel sheet, high-strength sheet and aluminum, particularly for customers from stamping and forming technology, mechanical engineering and the automotive supply industry.
- Site
- Schönebeck (Elbe)
- Processes
- CNC milling (5-axis simultaneous milling), CNC turning, Wire EDM, Start-hole drilling, Surface grinding, Sawing, Drilling, Series production of stamped parts
- Materials
- Steel sheet, High-strength sheets, Aluminum, 5-Axis Simultaneous Milling, Wire EDM, Surface Grinding, Series Production of Stamped Parts
- Certificates
- 3D-CMM measurement (Zeiss Eclipse 550, Calypso 6.0), Contract measurement on behalf of customers
- Industries
- Stamping and Forming Technology, Mechanical Engineering, Automotive Suppliers, Automotive Suppliers (high-strength sheets, aluminum)
- 01
Design/Development (Method Planning, Draw Simulation)
- 02
Toolmaking (New Construction, Repair, Refresh)
- 03
Tryout on Own Presses
- 04
Mechanical Machining / Series Stamped Parts
- 05
Quality Assurance (3D-CMM)
- 06
Handover at the Customer's Site
Materials and Processes
Steel sheet
Used in toolmaking and in the series production of stamped parts for stamping and forming technology.
High-strength sheets
Processing of 3D formed parts made of high-strength sheets, especially for automotive suppliers.
Aluminum
Machining in toolmaking and component production.
5-Axis Simultaneous Milling
Manufacturing of the most demanding components of almost any material type on Hermle milling machines.
Wire EDM
Cutting of complex contours, also with taper angles up to 15°, for tool and component manufacturing.
Surface Grinding
Flatness and dimensional fine machining on two ELB-Schliff machines.
Series Production of Stamped Parts
Efficient production of small-scale stamped parts on behalf of customers on in-house presses.
Locations
Schönebeck (Elbe)
DECompany Headquarters/Manufacturing
- Lot size
- Single part to large series
- Materials
- Steel sheet, high-strength sheets, aluminum
- Hermle C42U (5-axis CNC milling, Heidenhain TNC 640)
- Hermle C250U incl. HS-Flex automation (5-axis CNC milling)
- Hermle C1200V (3-axis CNC milling)
- Zayer ZF1700 (3-axis CNC milling)
- Okuma LB4000 MC1500 EX2 (CNC turning)
- Heid Magdeburg M300 (CNC turning)
- Heckert FW400 W (milling)
- Mitsubishi Electric MV1200R (wire EDM)
- Mitsubishi Electric FA20S ADV (wire EDM)
- Castek Mechatron ED 24 NC and ED 24 W (start-hole drilling)
- SMG HZ PU 315 (hydraulic press 315 t)
- Weingarten eccentric press (200 t)
- ELB-Schliff Perfekt BD6 SPS and Optimal (surface grinding)
- Zeiss Eclipse 550 (3D-CMM, Calypso 6.0)
- KNUTH SRB 35 (radial drilling machine)
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC milling (5-axis simultaneous milling)Machining | – | – | – | Single part – Large series | almost any material, Steel sheet, High-strength sheets, Aluminum |
| CNC turningMachining | – | – | – | Single part – Large series | – |
| Wire EDMMachining | – | 1050 mm × 800 mm × 295 mm | 1500 kg | – | – |
| Start-hole drillingMachining | – | 810 mm × 510 mm × 370 mm | 300 kg | – | – |
| Surface grindingMachining | – | 600 mm × 600 mm × 350 mm | – | – | – |
| SawingMachining | – | – | – | – | – |
| DrillingMachining | – | – | – | – | – |
| Series production of stamped partsForming | – | – | – | Small scale – Series | Steel sheet, High-strength sheets, Aluminum |
| Toolmaking (new construction, repair, optimization, refresh of stamping and forming tools incl.Engineering | – | – | – | – | Steel sheet, High-strength sheets, Aluminum |
| Design/Development (method planning, draw simulation, component development, design)Engineering | – | – | – | – | – |
| Contract measurement / Quality assurance (3D-CMM measurement)Testing | – | 500 mm × 550 mm × 580 mm | – | – | – |
17 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC milling (5-axis) | Hermle C42U | 1 | x: 800 | y: 800 | z: 550 mm, 18000 min-1 | – | Schönebeck (Elbe) |
| CNC milling (5-axis, incl. HS-Flex automation) | Hermle C250U | 1 | x: 600 | y: 550 | z: 450 mm, 18000 min-1 | – | Schönebeck (Elbe) |
| CNC milling (3-axis) | Hermle C1200V | 1 | x: 1200 | y: 900 | z: 500 mm, 17000 min-1 | – | Schönebeck (Elbe) |
| CNC milling (3-axis) | Zayer ZF1700 | 1 | x: 1420 | y: 880 | z: 650 mm, 3000 min-1 | – | Schönebeck (Elbe) |
| CNC turning | Okuma LB4000 MC1500 EX2 | 1 | x: 410 | z: 1500 mm, 6000 min-1 | – | Schönebeck (Elbe) |
| CNC turning | Heid Magdeburg M300 | 1 | x: 300 | z: 955 | d: 410 mm, 3150 min-1 | – | Schönebeck (Elbe) |
| Milling | Heckert FW400 W | 1 | x: 1120 | y: 400 | z: 345 mm | – | Schönebeck (Elbe) |
| Wire EDM | Mitsubishi Electric MV1200R | 1 | x: 400 | y: 300 | z: 215 mm, 500 kg (810 x 700 x 215), taper angle 15° | – | Schönebeck (Elbe) |
| Wire EDM | Mitsubishi Electric FA20S ADV | 1 | x: 500 | y: 350 | z: 295 mm, 1500 kg (1050 x 800 x 295), taper angle 15° | – | Schönebeck (Elbe) |
| Start-hole drilling | Castek Mechatron ED 24 NC | 1 | x: 400 | y: 250 | z: 370 mm, 300 kg, start-hole drill 0.3 - 5.0 mm | – | Schönebeck (Elbe) |
| Start-hole drilling | Castek Mechatron ED 24 W | 1 | x: 400 | y: 250 | z: 370 mm | – | Schönebeck (Elbe) |
| 3D-CMM (coordinate measuring machine) | Zeiss Eclipse 550 | 1 | x: 500 | y: 550 | z: 580 mm, Calypso 6.0 | – | Schönebeck (Elbe) |
| Hydraulic press | SMG HZ PU 315 | 1 | x: 2000 | y: 1300 | z: 1300 mm, 315 t | – | Schönebeck (Elbe) |
| Eccentric press | Weingarten | 1 | 200 t | – | Schönebeck (Elbe) |
| Surface grinding | ELB-Schliff Perfekt BD6 SPS | 1 | x: 600 | y: 600 | z: 350 mm | – | Schönebeck (Elbe) |
| Surface grinding | ELB-Schliff Optimal | 1 | x: 600 | y: 350 | z: 330 mm | – | Schönebeck (Elbe) |
| Radial drilling machine | KNUTH SRB 35 | 1 | – | – | Schönebeck (Elbe) |
Additional services
Quality
Quality assurance is performed on a Zeiss 3D coordinate measuring machine Eclipse 550 (working range 500 × 550 × 580 mm, Calypso 6.0). In addition to QA of its own production, the company also offers contract measurements on behalf of customers.
| Evidence | Schönebeck (Elbe) |
|---|---|
| 3D-CMM measurement (Zeiss Eclipse 550, Calypso 6.0) | |
| Contract measurement on behalf of customers |