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Schrauwen T&E – Fertigung

Develops and manufactures liquid dosing systems such as the Micro Volume Sprayer (MVS Coater) for animal feed, pet food, grain and fertilizers.

Schrauwen T&E Logo

Schrauwen trading & engineering NV

Turnhout (BE)New on Amplifa

1983Founded
> 200MVS coaters in operation worldwide
> 5 Mio. tCoated quantity per year (installed systems)

About Schrauwen trading & engineering

Schrauwen trading & engineering NV has specialized since 1983 in the supplementary dosing of liquids in the production and treatment of animal feed, pet food, premixes, grain and fertilizers. The company from Turnhout (Belgium) designs and manufactures its own systems and components based on the specific requirements of these industries, including the Micro Volume Sprayer (MVS Coater) for coating pellets after pelleting (post pelleting) and the SMOG/NT-Atomizer for atomizing liquids directly in the mixer. The MVS uses CDA spraying technology (Controlled Droplet Application) with three stacked rotating discs and produces uniformly sized droplets for homogeneous distribution of the smallest liquid quantities onto the pellets. The portfolio also includes heated molasses day tanks, continuous weighing belts, mass flow meters, pumps, dosing pumps, liquid filters, electropneumatic valves, storage tanks, prefabricated liquid cabinets and electrical controls. Schrauwen offers complete projects with engineering, installation and service; according to the company, more than 200 MVS coaters are in operation, together coating over 5 million tonnes per year.

Site
Turnhout
Processes
Micro Volume Sprayer - liquid dosing/coating of pellets (post pelleting, CDA spray technology), Micro Volume Sprayer coating systems - coating of cold pellets with enzymes/fat/oil, Coating of hot pellets with fat, Coating for dust suppression, Disinfection/treatment of seed and grain with insecticides/fungicides, Treatment of raw materials for Salmonella control, SMOG/NT-Atomizer - centrifugal spray system for liquid atomization in mixers, Liquid dosing onto batch mixers
Materials
Molasses, Oil, Fat, Methionine, Lysine, Choline chloride, Enzymes, Phytase
Certificates
Gravimetric flow measurement (weighing belt / loss-in-weight), Mass flow measurement of the liquid, ISO 9001
Founded
1983
Industries
Animal feed production, Pet food, Premixes, Grain, Fertilizers, Food
  1. 01

    Engineering and design of the dosing systems

  2. 02

    Construction and manufacture of the system components

  3. 03

    Installation into existing plants (e.g. feed mills)

  4. 04

    Commissioning and integration into control systems

  5. 05

    Service and maintenance

Application media and processes

MVS

Micro Volume Sprayer (CDA spray system)

Coating of pellets and crumbs with enzymes, phytase, fat, soybean oil, fatty acids, probiotics and flavours in the post-pelleting process.

SMOG/NT

SMOG/NT-Atomizer (centrifugal spray system)

Atomizes liquids of various viscosities and densities, including those with solids (smallest liquid passage 12 mm), directly in the batch or continuous mixer.

MEL

Heated molasses day tanks

Stainless steel tanks with 500 to 3000 litres capacity, heated to max. 50 °C via a double bottom with thermal oil and perforated mixing inserts.

WB

Continuous weighing belts

Gravimetric detection of the pellet flow for precise liquid dosing.

MFM

Mass flow meters

Measurement of the liquid flow for exact dosing onto pellets or into mixers.

TOP

Top coating with powder-oil suspensions

Application of powders such as probiotics in oil suspension onto pellets.

Locations

Turnhout

BE

Headquarters, engineering and manufacturing

Materials
Molasses, oils, fats, amino acids, enzymes, probiotics, flavours
  • Micro Volume Sprayer (MVS Coater)
  • SMOG/NT-Atomizer
  • Heated molasses day tanks (500–3000 l)
  • Continuous weighing belts
  • Mass flow meters
  • Dosing pumps
  • Liquid filters
  • Electropneumatic shut-off valves/ball valves
  • Prefabricated liquid cabinets
  • Storage tanks
  • Electrical controls

Products and system components

Micro Volume Sprayer (MVS Coater)
Micro Volume Sprayer (MVS Coater)CDA spray system · Animal feed, pet food, grain, fertilizers
Heated molasses day tank
Heated molasses day tankStainless steel tank with double-bottom heating · Feed industry
SMOG/NT-Atomizer
SMOG/NT-AtomizerCentrifugal spray system · Mixer dosing
MVS system components
MVS system componentsPumps, filters, valves, weighing belts · Liquid dosing systems

Inside the production

Micro Volume Sprayer - spray system with rotating discs
Micro Volume Sprayer - spray system with rotating discs
MVS Coater in the pellet stream
MVS Coater in the pellet stream
MVS Coater - system setup
MVS Coater - system setup
SMOG/NT Sprayer - system component
SMOG/NT Sprayer - system component
CDA operating principle: control of droplet size
CDA operating principle: control of droplet size
CDA operating principle: droplet formation at a rotating disc
CDA operating principle: droplet formation at a rotating disc
Heated molasses day tanks
Heated molasses day tanks

Industries

Animal feed productionPet foodPremixesGrainFertilizersFoodRaw materialsChemicals

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Micro Volume Sprayer - liquid dosing/coating of pellets (post pelleting, CDA spray technology)Surface––––Enzymes, Phytase, Fat, Soybean oil, Fatty acids, Probiotics, Flavours, Powders/suspensions
Micro Volume Sprayer coating systems - coating of cold pellets with enzymes/fat/oilSurface––––Enzymes, Fat, Oil
Coating of hot pellets with fatSurface––––Fat, Oil
Coating for dust suppressionSurface––––Liquids
Disinfection/treatment of seed and grain with insecticides/fungicidesSurface––––Insecticides, Fungicides, Disinfectants
Treatment of raw materials for Salmonella controlSurface––––Liquids, Acids
SMOG/NT-Atomizer - centrifugal spray system for liquid atomization in mixersSurface––––Liquid fat, Oil, Molasses, Methionine, Lysine, Choline chloride,
Liquid dosing onto batch mixersSurface––––Liquids, Fat, Oil, Molasses
Liquid dosing onto continuous mixersSurface––––Liquids
Acid dosing onto batch mixersSurface––––Acids
Top coating of pellets with powder-oil suspensions (probiotics in oil)Surface––––Probiotics, Oil, Powders
Engineering, installation and service for complete liquid dosing systemsEngineering–––––
Colour application - colouring of granulate and addition of additivesSurface––––Colour, Additives

12 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Micro Volume Sprayer (MVS Coater, CDA spray system with rotating discs)Schrauwen trading & engineering MVS––––
SMOG/NT-Atomizer (centrifugal spray system)Schrauwen trading & engineering SMOG/NT–smallest liquid passage 12 mm––
Heated molasses day tanksSchrauwen trading & engineering––––
Continuous weighing beltsSchrauwen trading & engineering––––
Mass flow meters for liquidsSchrauwen trading & engineering––––
Pumps for molasses, oil, fat, methionine, lysine, cholineSchrauwen trading & engineering––––
Dosing pumps for enzymesSchrauwen trading & engineering––––
Liquid filtersSchrauwen trading & engineering––––
Electropneumatic shut-off valves/ball valvesSchrauwen trading & engineering––––
Prefabricated liquid cabinetsSchrauwen trading & engineering––––
Storage tanks for liquidsSchrauwen trading & engineering––––
Electrical controlsSchrauwen trading & engineering––––

Additional services

EngineeringInstallationServiceLiquid dosing onto pellets (post pelleting)Coating of pellets with enzymes, phytase, fat, oil, flavours, probioticsCoating of hot/cold pellets with fat/oilDust suppression through coatingSeed treatmentTreatment of grain with insecticides and fungicidesTreatment of raw materials for Salmonella controlLiquid dosing onto batch mixersLiquid dosing onto continuous mixersAcid dosing onto batch mixersApplication of powders in suspension (top coating)Colouring of granulate

Quality

According to the company, the MVS coaters are a proven system in daily use at more than 200 installations and coat over 5 million tonnes per year; dosing is performed gravimetrically via weighing belts or loss-in-weight systems in combination with mass flow meters.

EvidenceTurnhout
Gravimetric flow measurement (weighing belt / loss-in-weight)
Mass flow measurement of the liquid
ISO 9001

History

  1. 1983

    Schrauwen trading & engineering NV specializes in the supplementary dosing of liquids in the production and treatment of animal feed, pet food, premixes, grain and fertilizers.

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