Special-purpose machines for handling, assembly and testing technology – from concept and design to commissioning at the customer's site
Schwamborn Sondermaschinen GmbH
Sattlerweg 1-5, 51789 LindlarNew on Amplifa
About Schwamborn Sondermaschinen
Schwamborn Sondermaschinen GmbH develops and manufactures complete special-purpose systems for handling technology, assembly technology, testing technology and automation – every machine is designed from the ground up and engineered for the customer's specific task. The range of services extends from feeding with vibratory conveyors and camera sorting to positioning and handling with servo axes and industrial robots, transport and transfer systems (linear indexing, rotary indexing) through to automated packaging. For assembly, screwdriving (torque- and displacement-monitored), welding (contact, resistance and laser welding), clipping/pressing with pneumatic, hydro-pneumatic and servo presses, riveting and gluing are implemented. In addition, manual workstations, semi-automatic and fully automatic machines as well as integrated test systems for presence, leak-tightness, torque, actuation force, flow rate and dimensional accuracy are created. Design and control cabinet construction are kept in-house; the group of companies includes Schwamborn Systeme as a sales partner of the MayTec aluminium profile technology and manufacturer of the Ergomont workstation systems. The company was founded in 1986 as an engineering office and is based at its headquarters in Lindlar in the Bergisches Land region.
- Site
- Lindlar
- Processes
- Handling technology (feeding: sorting/aligning, singling out, positioning, transport,, Assembly technology: screwdriving (torque- and displacement-monitored), Assembly technology: welding (contact, resistance and laser welding, among others), Clipping / pressing (pneumatic, hydro-pneumatic, servo presses; press-fitting, contour punching), Riveting (customisable riveting process and riveting tools), Gluing (liquid adhesive, adhesive pad, adhesive tape), Testing: sensory and optical (presence/completeness, leak-tightness, torque,, Automation: manual workstations, semi-automatic machines, fully automatic machines (feeding,
- Materials
- Aluminium, Plastic, Steel, Copper
- Certificates
- Functional check of the system before handover, Sensory and optical inspection, ISO 9001 (documented)
- Founded
- 1986
- Industries
- Special-purpose machine building, Handling technology, Assembly technology, Testing technology, Automation technology
- 01
Concept and design
- 02
Control cabinet construction
- 03
Machine planning
- 04
Machine assembly
- 05
Commissioning at the customer's site
- 06
Instruction and training of the customer's personnel
- 07
Support during the ramp-up phase
Materials and Processes
Aluminium
Used in the aluminium profile technology of Schwamborn Systeme (MayTec) for machine frames and workstation systems.
Steel
Material for riveting processes and assembly components of the special-purpose machines.
Copper
Material for riveting processes in the assembly processes.
Plastic
Material for riveting processes as well as components in clipping and pressing applications.
Lindlar Site
Lindlar
DEHeadquarters with manufacturing, design, control cabinet construction and administration
- Lot size
- One-off systems / project business
- Materials
- Aluminium, steel, plastic, copper
- Industrial robots
- Vibratory conveyors
- Step/flat conveyors
- Cleated conveyor belts
- Camera sorting system
- Servo presses
- Ergomont manual workstations (semi-automatic and fully automatic machines)
Components and Modules
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Handling technology (feeding: sorting/aligning, singling out, positioning, transport,Assembly | – | – | – | – | – |
| Assembly technology: screwdriving (torque- and displacement-monitored)Joining | – | – | – | – | – |
| Assembly technology: welding (contact, resistance and laser welding, among others)Joining | – | – | – | – | – |
| Clipping / pressing (pneumatic, hydro-pneumatic, servo presses; press-fitting, contour punching)Joining | – | – | – | – | – |
| Riveting (customisable riveting process and riveting tools)Joining | – | – | – | – | Plastic, Steel, Copper |
| Gluing (liquid adhesive, adhesive pad, adhesive tape)Joining | – | – | – | – | – |
| Testing: sensory and optical (presence/completeness, leak-tightness, torque,Testing | – | – | – | – | – |
| Automation: manual workstations, semi-automatic machines, fully automatic machines (feeding,Assembly | – | – | – | – | – |
| Design and control cabinet construction, machine planning, machine assembly, commissioning,Engineering | – | – | – | – | – |
7 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Industrial robots | – | – | – | – | Lindlar |
| Vibratory conveyors | – | – | – | – | Lindlar |
| Step/flat conveyors | – | – | – | – | Lindlar |
| Cleated conveyor belts | – | – | – | – | Lindlar |
| Camera sorting system | – | – | – | – | Lindlar |
| Servo presses | – | – | – | – | Lindlar |
| Manual workstations / special-purpose machines (manual workstation, semi-automatic machine, fully | Schwamborn Ergomont® | – | – | – | Lindlar |
Additional services
Quality
The test systems are seamlessly integrated into the manufacturing or assembly process and perform sensory and optical inspections for presence, completeness, leak-tightness, torque, actuation force, flow rate and dimensional accuracy. In addition, quality assurance includes the functional check of the special-purpose machine as a whole before handover.
| Evidence | Lindlar |
|---|---|
| Functional check of the system before handover | |
| Sensory and optical inspection | |
| ISO 9001 (documented) |
History
- 1986
Foundation of the engineering office Schwamborn by Ing. Klaus Schwamborn; initially building fixtures and smaller machines based on his own designs.
- 2023
Change of generations: Mario Schwamborn takes over the companies from his father and continues to run the entire business.