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Schwendler – Fertigung

Manufacturer of technical ceramics: kiln furniture, ceramic tubes, rollers for roller hearth kilns, as well as pyrometry and metrology equipment

Schwendler Logo

Schwendler & Co KG

Friedrichsthal (DE) · France (sales) · Italy (2 production sites)New on Amplifa

1952Founded (formerly ALLA-Werke)
70 %Export share
4500 mmMax. roller length for roller hearth kilns
±0.005 mmManufacturing tolerance for special formats
HRA 621, Amtsgericht SaarbrückenCommercial register

About Schwendler & Co KG

Schwendler & Co KG in Friedrichsthal (Saarland) develops, manufactures and distributes technical ceramic products and measuring devices for temperature measurement. The product range includes ceramic kiln furniture such as supports, beams, rollers, setting plates, carrier plates, saggers and cassettes for the refractory and ceramics industry, prefabricated ceramic tubes up to 3000 mm in length, rollers for roller hearth kilns up to 4500 mm in length, as well as pyrometer protection tubes, insulating rods, thermocouples and temperature indicators. In terms of materials, a broad spectrum is covered, ranging from alumina and mullite grades (ALOXI) through various silicon carbide variants (NSIC, OxSIC, RSIC, SiSIC) to the in-house developed material SIC-ALOXI© for rapid-cooling zones; additionally cordierite, metal rollers made of Cr-Ni alloys and special formats with tolerances down to ±0.005 mm. Production is carried out in single-item and series production according to DIN EN ISO 9001. Further product areas are filter technology for gas analysis, level measurement technology for silos and the construction of hand calorimeters with its own accredited testing laboratory. 70% of production is exported; the company is managed by the fourth generation.

Site
Friedrichsthal
Processes
Production of ceramic kiln furniture (supports, beams, rollers, setting plates, carrier plates,, Production of measuring devices for temperature/pyrometry (pyrometer protection tubes, insulating, Production of temperature indicators (thermo rings, thermocouples, Seger cones), Machining of technical ceramics in the green state (green machining, followed by sintering,, Production of special formats/special parts (pistons, rings, plates, bearings, nozzles), Production of ceramic tubes (prefabricated) up to max. 3000 mm in length, Production of rollers for roller hearth kilns (ALOXI rollers up to 4500 mm in length, SIC-ALOXI,, Production of filter components for gas analysis (gas scrubber FI 07, measuring point filter VE 21)
Materials
Silicon carbide (SIC / SiC), Aluminium oxide (Al2O3), Sillimanite/aluminium silicate (porous), Mullite (gas-tight), Cordierite, ALOXI 80 (high-temperature ceramic), SIC-ALOXI (Al2O3-SiC mixture), Nitride-bonded silicon carbide (NSiC)
Certificates
DIN EN ISO 9001
Founded
1952
Industries
Ceramics industry, Tile industry, Pottery and porcelain industry, Sanitary ceramics, Electrotechnical industry, Industrial furnace construction
  1. 01

    Development of material- and product-specific formulations

  2. 02

    Green machining or pressing/slip casting of the ceramic bodies

  3. 03

    Sintering

  4. 04

    Machining (down to ±0.005 mm, polished to H8)

  5. 05

    Testing and quality control

  6. 06

    Test, calibration and acceptance certificates

  7. 07

    Sales and on-site service/maintenance

Locations

Standort Friedrichsthal

Friedrichsthal

DE

Headquarters, production and sales

Lot size
Single-item and series production
Materials
Al2O3, SiC variants, cordierite, stainless steel, brass, copper
  • Machining center for technical ceramics
  • Accredited testing laboratory (calorimeter calibration)

France

FR

Subsidiary (sales)

Italy

IT

Two production sites

Components & Products

ALOXI rollers for roller hearth kilns
ALOXI rollers for roller hearth kilnsCeramic pressing · Tile/ceramics industry
SIC-ALOXI© rapid-cooling roller
SIC-ALOXI© rapid-cooling rollerIn-house material · Roller hearth kilns
Ceramic tubes
Ceramic tubesSlip casting · Industrial furnace construction
Pyrometer protection tube
Pyrometer protection tubeCeramics · Pyrometry
Hollow supports
Hollow supportsALOXI 80 · Pottery and porcelain industry
Gas scrubber FI 07
Gas scrubber FI 07Filter technology · Gas analysis
Measuring point filter VE 21
Measuring point filter VE 21Brass/porous ceramics · Gas warning technology
Hand calorimeter
Hand calorimeterBrass/copper · Education & energy industry
Special format (ring/nozzle)
Special format (ring/nozzle)Green machining ±0.005 mm · Wear technology
Kiln furniture (supports, plates)
Kiln furniture (supports, plates)ALOXI/SiC · Refractory industry
Thermo ring
Thermo ringTemperature indicator · Ceramics industry
Level indicator MTM
Level indicator MTMMetrology · Silo construction

Inside the production

Production of technical ceramics in Friedrichsthal
Production of technical ceramics in Friedrichsthal
Product overview of ceramic components
Product overview of ceramic components
Materials for industrial furnace construction
Materials for industrial furnace construction

Industries

Ceramics industryTile industryPottery and porcelain industrySanitary ceramicsElectrotechnical industryIndustrial furnace constructionGlass industryMetal industryPetrochemicalsFood industryRenewable energy sectorUniversities/research

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of ceramic kiln furniture (supports, beams, rollers, setting plates, carrier plates,Casting–––single-item production – series productionSICALOXI, ALOXI 65, ALOXI P70, ALOXI 85, ALOXI 80PY, Keramox, Keramex, ALOXI 99,7, ALOXI 60, ALOXI 75, NSIC, OxSIC, RSIC, SiSIC
Production of measuring devices for temperature/pyrometry (pyrometer protection tubes, insulatingTestingDIN 40680 medium2030 mm––ALOXI 80, ALOXI 60, ALOXI 99,7, D-MASSE Typ 530, K-MASSE Typ 610, PROKORUND Typ 710, PROKORUND 99 Typ 799
Production of temperature indicators (thermo rings, thermocouples, Seger cones)Testing––––Ceramics
Machining of technical ceramics in the green state (green machining, followed by sintering,Machining+/-0.005 mm–––C795, C799, SiSIC
Production of special formats/special parts (pistons, rings, plates, bearings, nozzles)Casting+/-0.005 mm–––ALOXI 80, C795, C799, SiSIC
Production of ceramic tubes (prefabricated) up to max. 3000 mm in lengthCastingDIN 40680 medium3000 mm––C530/ALOXI P70, C610 ALOXI 60, C799 ALOXI 99,7
Production of rollers for roller hearth kilns (ALOXI rollers up to 4500 mm in length, SIC-ALOXI,Casting–4500 mm × 100 mm outer diameter––AL2O3-mullite, Mullite-SiC, SiC, ALLOY 601 (2.4851), AISI 310 (1.4845), AISI 304 (1.4301)
Production of filter components for gas analysis (gas scrubber FI 07, measuring point filter VE 21)Testing––––porous mullite, porous silicon carbide, brass
Production of level measurement technology (level indicator MTM Type 5+6, level gauge LNA Type 1-4)Testing–Immersion depth 5000 mm––PVC, stainless steel
Hand calorimeter construction according to Prof. Junkers (brass/copper, silver-soldered)Assembly––––Brass, Copper, Silver solder
Maintenance and calibration of gas analysis devices and calorimeters (accredited testing laboratory,Testing–––––
Glaze removal from ceramic kiln furnitureSurface––––Al2O3, SiC

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Machining center for technical ceramics––––Friedrichsthal

Additional services

Single-item and series production of industrial ceramic formatsSpecial formats according to customer requirements (green machining, machining down to ±0.005 mm)Maintenance of gas analysis devices (semi-annual or annual)Test, calibration and acceptance certificatesOwn accredited testing laboratory (calorimeter calibration)Glaze removal and machiningSpare parts distribution (pressure reducers, drum gas meters)Consulting/on-site service for roller hearth kilns

Reference customers

Siemens (Ultramat)ABBMaihakDrägerAuerGFGVeb Junkalor (historical)

Quality

Production is carried out under quality control according to DIN EN ISO 9001. Pyrometer tubes are individually tested for gas tightness at 15 bar; for calorimeters and gas analysis devices, the company issues test, calibration and acceptance certificates with its own accredited testing laboratory.

EvidenceFriedrichsthal
DIN EN ISO 9001

History

  1. vor 1939

    Industrial activities can be traced back to the pre-war period.

  2. 1945

    Saarland branch of ALLA-Werke-KG from Bochum after the war.

  3. 1952

    Founded as an industrial ceramics operation in Friedrichsthal (formerly ALLA-Werke).

  4. 1953

    Taken over by Rudolf Schwendler as sole owner; managed by the 4th generation ever since.

  5. 1970er

    Product expansion via affiliated companies to include kiln furniture for the tile industry; establishment of a sales subsidiary in France and two production sites in Italy.

  6. heute

    Development of SIC-ALOXI© as an in-house material for rapid-cooling zones of roller hearth kilns; the world's leading supplier of ALOXI rollers.

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