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sbi – Fertigung

Miniaturized optical sensors and software for online biomass, oxygen and pH monitoring in shake flasks and bioreactors.

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Scientific Bioprocessing Inc. (sbi)

Wilmington, DE (USA) · Pittsburgh, PA (USA) · Baesweiler (SBI Europe – aquila biolabs GmbH)New on Amplifa

2014Founding of aquila biolabs (predecessor company of

About Scientific Bioprocessing

Scientific Bioprocessing Inc. (sbi), a subsidiary of Scientific Industries, Inc., develops and markets sensor technology and software for digital bioprocess development. The core product is the DOTS Platform ('Digitally Simplified Bioprocessing'): miniaturized smart sensors such as the Cell Growth Quantifier (CGQ) for non-invasive biomass measurement via backscatter, the Multiparameter Sensor (MPS) for DO, pH and fluorescence, optical DO Sensor Pills, the Liquid Injection System (LIS) for automated biomass-based fed-batch feeding, as well as the CGQ BioR biomass sensor and Flow Cells for pH and DO measurement in bioreactor flow loops. The systems are used for microbial fermentations and mammalian cell cultures in shake flasks and bioreactors and are controlled via the DOTS software with data acquisition and calibration (e.g. online OD600). Customers come from industry and academia, including Clariant, Bond Pet Foods as well as universities such as TU Wien, TU Dresden and RWTH Aachen. Locations are in Wilmington (DE) and Pittsburgh (PA) in the USA and in Baesweiler (SBI Europe, represented by aquila biolabs GmbH). The offering is complemented by installation, training and an Application Science Service for data analysis.

Site
2 Mill Road, Suite 1100, Wilmington, DE 19806, USA
Processes
Biomass monitoring in shake flasks (CGQ, backscatter), Biomass monitoring in bioreactors (CGQ BioR), Online dissolved oxygen (DO) monitoring in shake flasks (DO Sensor Pills, optical), Multiparameter Sensor (MPS) for shake flasks (DO, pH, fluorescence), pH monitoring in flow loops (Flow Cells pH & DO), Continuous DO and pH monitoring in bioreactor flow loops (Flow Cells), Automated, biomass-based fed-batch liquid dosing in shake flasks (Liquid, Microbial Screening in shake flasks
Materials
Sulfolobus acidocaldarius, Pichia pastoris, Filamentous fungi, Microbial cultures, Mammalian cell cultures, Vienna Defined (VD) Medium, Cell Growth Quantifier (CGQ), Multiparameter Sensor (MPS)
Industries
Bioprocess Engineering, Biotechnology, Biomanufacturing, Pharmaceuticals
  1. 01

    Sensor development (optical sensor technology)

  2. 02

    Product development and software (DOTS)

  3. 03

    Installation & Training (virtual and onsite)

  4. 04

    Application Science Service (data analysis)

  5. 05

    Maintenance & technical support

Applications & Organisms

CGQ

Cell Growth Quantifier (CGQ)

Non-invasive, real-time biomass monitoring in shake flasks and bottles via backscatter light detection.

MPS

Multiparameter Sensor (MPS)

Online measurement of dissolved oxygen, pH and fluorescence in shake flasks.

DOSP

DO Sensor Pills

Pill-based optical sensor for online monitoring of dissolved oxygen in shake flasks, also under baffled conditions.

LIS

Liquid Injection System (LIS)

Automated, parallelized and biomass-based fed-batch dosing of liquids (e.g. glucose) in shake flasks.

BioR

CGQ BioR

Real-time biomass monitoring in bioreactors, also under extreme conditions (e.g. 75–80 °C, pH 2–3, 400 h cultivation).

FC

Flow Cells pH & DO

Continuous pH and DO monitoring in bioreactor flow loops via optical sensors.

DOTS

DOTS Software

Data acquisition, calibration (e.g. online OD600) and control of shake flask and bioreactor processes.

Locations

Wilmington, DE (USA)

US

North America location (2 Mill Road, Suite 1100)

Pittsburgh, PA (USA)

US

North America location (201 Penn Center Blvd)

Baesweiler

DE

SBI Europe, represented by aquila biolabs GmbH (Arnold-Sommerfeld-Ring 2)

Products

Cell Growth Quantifier (CGQ)
Cell Growth Quantifier (CGQ)Backscatter sensor · Shake flask
CGQ BioR
CGQ BioRBiomass sensor · Bioreactor
Multiparameter Sensor (MPS)
Multiparameter Sensor (MPS)DO/pH/fluorescence · Shake flask
DO Sensor Pill
DO Sensor PillOptical oxygen sensor · Shake flask
Liquid Injection System (LIS)
Liquid Injection System (LIS)Fed-batch dosing · Shake flask
Flow Cells pH & DO
Flow Cells pH & DOFlow-loop sensor technology · Bioreactor
Flow Cell
Flow CellpH/DO monitoring · Bioreactor

Inside the production

CGQ on a basal shake flask
CGQ on a basal shake flask
LIS on a shake flask
LIS on a shake flask
DO Sensor Pill
DO Sensor Pill
Sensing & Controlling
Sensing & Controlling
Data Transfer
Data Transfer
Sensor Handling & Data Monitoring
Sensor Handling & Data Monitoring

Industries

Bioprocess EngineeringBiotechnologyBiomanufacturingPharmaceuticals

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Biomass monitoring in shake flasks (CGQ, backscatter)Testing––––Microorganisms, Mammalian cells, Filamentous fungi
Biomass monitoring in bioreactors (CGQ BioR)Testing––––Microorganisms (thermophilic up to 75-80 °C, pH 2-3), Mammalian cells
Online dissolved oxygen (DO) monitoring in shake flasks (DO Sensor Pills, optical)Testing–––––
Multiparameter Sensor (MPS) for shake flasks (DO, pH, fluorescence)Testing–––––
pH monitoring in flow loops (Flow Cells pH & DO)Testing–––––
Continuous DO and pH monitoring in bioreactor flow loops (Flow Cells)Testing–––––
Automated, biomass-based fed-batch liquid dosing in shake flasks (LiquidAssembly––––Glucose solutions, Culture medium
Microbial Screening in shake flasksEngineering––––Microorganisms
Biomass-based feeding (automa­ted feeding depending on cell growth)Engineering––––Microorganisms, Pichia pastoris
DOTS Software – data acquisition, calibration (e.g. online OD600) and process controlEngineering–––––
Installation & Training (virtual and onsite)Assembly–––––
Application Science Service – data analysis and consultingEngineering–––––
Fluorescence MonitoringTesting–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Multiparameter Sensor (MPS)Scientific Bioprocessing (sbi) MPS–Shake flasks––
DO Sensor Pills (optical oxygen sensor)Scientific Bioprocessing (sbi) DO Sensor Pill–Shake flasks––
Liquid Injection System (LIS)Scientific Bioprocessing (sbi) LIS–Shake flasks––
Cell Growth Quantifier (CGQ)Scientific Bioprocessing (sbi / aquila biolabs) CGQ–Shake flasks and bottles––
Cell Growth Quantifier BioR (bioreactor biomass sensor)Scientific Bioprocessing (sbi) CGQ BioR–Bioreactors (tested in a 3 L bioreactor with 2 L working volume)––
Flow Cells pH & DOScientific Bioprocessing (sbi) Flow Cells–Bioreactor flow loops––
DOTS SoftwareScientific Bioprocessing (sbi)––––

Additional services

Technical SupportInstallation & Training (virtual and onsite training)Application Science Service (data analysis)Maintenance/Service

Reference customers

ClariantBond Pet FoodsTU Wien (IBD Group)Technical University DresdenRWTH AachenHS MünchenCentraleSupélecBiodyne-USAGLBRC

Company History

  1. 2014

    Founding of aquila biolabs by Jens Bayer, Daniel Grünes, Konrad Herzog and David Frank; introduction of the Cell Growth Quantifier (CGQ).

  2. Founding of Fluorometrix Corp by Drs. Rao and Joe Qualitz based on patents for optical sensors (DO, pH, CO₂, glucose) – year not specified.

  3. Scientific Industries (SI) acquires Fluorometrix and renames the company Scientific Bioprocessing Inc. (sbi).

  4. sbi and aquila biolabs pool their strengths and introduce the DOTS Platform (Digitally Simplified Bioprocessing).

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