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SEKA – Fertigung

Development and manufacture of protective ventilation systems, breathing compressed air systems and dedusting systems for operator cabins

SEKA Logo

SEKA Umwelttechnik GmbH

Oer-Erkenschwick (Headquarters) · Mainz (Contact office) · Großpesendorf, AT (SEKA Atemschutzanlagen GmbH) · Świdnica, PL (SEKA central warehouse)New on Amplifa

1990Founded (SEKA Schutzbelüftung GmbH; predecessor KLM 1985)
2. GenerationOwner-managed family company since 2019
DE, AT, PLLocations in three countries
over 600Documented installation examples in the installation

About SEKA

SEKA Umwelttechnik GmbH develops and manufactures protective ventilation systems (SBA), breathing compressed air systems (ADLA) and dedusting systems (EBA) for operator cabins of construction machinery, industrial plants and tractors. The portfolio is complemented by air conditioning systems for construction machinery (KLA), retrofitting of tractor cabins to positive-pressure cabins of Category KAT 4 in accordance with EN 15695, and a modular filter concept with up to 100 filter combinations. The system housings are made of 2–4 mm thick stainless steel; the systems operate on the positive-pressure principle with maintenance-free cyclone dust separation. Every airbox undergoes a function test in the factory on a specially developed test bench with more than 20 measuring points and a real-time data recorder. The company operates as a Berufsgenossenschaft-certified specialist company and maintains a network of regional service points in Germany and Austria. Fields of application include, among others, municipal and hazardous waste landfills, remediation of contaminated sites, composting plants, asbestos disposal, quarries, steel mills and tunnel construction.

Site
Oer-Erkenschwick
Processes
Manufacture of protective ventilation systems (SBA, e.g. SBA80, SBAU50), Manufacture of breathing compressed air systems (ADLA, ADLA-NG), Manufacture of dedusting systems (EBA 80), Air conditioning systems for construction machinery (KLA), Retrofitting of tractor cabins to positive-pressure cabins KAT 4 according to EN15695 including, Filter technology: four-stage filter concept, activated carbon filters, cyclone filters, membrane, Testing: function test of every airbox on a special test bench with more than 20 measuring points, Repair/refurbishment of system components (cleaning, inspection, repair, test in the factory)
Materials
Stainless steel (housing, 2-4 mm thick), Stainless steel, Particulate, activated carbon and cyclone filters
Certificates
Certified specialist company (Berufsgenossenschaft / occupational safety, Type approval ADLA-NG (2012)
Founded
1990
Industries
Construction machinery/Construction, Agriculture/Plant protection, Landfill management, Remediation of contaminated sites, Composting plants, Asbestos disposal
  1. 01

    Design and development

  2. 02

    Manufacture of the systems (stainless steel housings, filter technology)

  3. 03

    Test bench testing of every airbox

  4. 04

    Mounting/installation on carrier machines

  5. 05

    Service, spare parts logistics and Click & Run module replacement

Materials and Processes

Edelstahl

Stainless steel

System housings made of 2–4 mm thick stainless steel, corrosion-resistant, hygienic and easy to clean.

Filtertechnik

Particulate, activated carbon and cyclone filters

Four-stage filter concept with up to 100 filter combinations, including membrane filters and maintenance-free cyclone dust separation.

Locations

Oer-Erkenschwick

DE

Headquarters (Im Heitkamp 77)

Materials
Stainless steel
  • Specially developed test bench for airbox function tests

Mainz

DE

Contact office (An der Fahrt 4)

Großpesendorf

AT

Subsidiary SEKA Atemschutzanlagen GmbH (Neudorf 69)

Świdnica

PL

SEKA central warehouse (Microair Sp. z o.o., Westerplatte 68)

Systems and Components

Protective ventilation system SBA
Protective ventilation system SBAStainless steel housing · Construction machinery, landfill construction
Breathing compressed air system ADLA
Breathing compressed air system ADLAModular system · Tunnel construction, remediation of contaminated sites
Dedusting system EBA 80
Dedusting system EBA 80Stainless steel housing · Quarry, steel mill, demolition work
Filter concepts (hazardous substance filters)
Filter concepts (hazardous substance filters)Four-stage filter technology · Asbestos disposal, composting
FENDT KAT4 cabin (retrofit)
FENDT KAT4 cabin (retrofit)Positive-pressure cabin according to EN 15695 · Agriculture

Inside the production

Field of application: municipal waste landfills
Field of application: municipal waste landfills
Field of application: remediation of contaminated sites
Field of application: remediation of contaminated sites
Field of application: asbestos disposal
Field of application: asbestos disposal
Field of application: composting plants
Field of application: composting plants
Fendt tractor with SEKA protective ventilation
Fendt tractor with SEKA protective ventilation
Bomag BC 1172 waste compactor with SEKA superstructure
Bomag BC 1172 waste compactor with SEKA superstructure

Industries

Construction machinery/ConstructionAgriculture/Plant protectionLandfill managementRemediation of contaminated sitesComposting plantsAsbestos disposalQuarryingSteel millsTunnel constructionDemolition workLandfill management (municipal/hazardous waste)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of protective ventilation systems (SBA, e.g. SBA80, SBAU50)Engineering––––Stainless steel
Manufacture of breathing compressed air systems (ADLA, ADLA-NG)Engineering–––––
Manufacture of dedusting systems (EBA 80)Engineering––––Stainless steel
Air conditioning systems for construction machinery (KLA)Engineering–––––
Retrofitting of tractor cabins to positive-pressure cabins KAT 4 according to EN15695 includingAssembly–––––
Filter technology: four-stage filter concept, activated carbon filters, cyclone filters, membraneEngineering–––––
Testing: function test of every airbox on a special test bench with more than 20 measuring pointsTesting–––––
Repair/refurbishment of system components (cleaning, inspection, repair, test in the factory)Assembly–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Specially developed test bench for airbox function testsSEKA––––
Ultrasonic welding systems (historical, packaging industry)––––Altlußheim

Additional services

Design and development of protective ventilation, breathing compressed air and dedusting systemsFilter technology/hazardous substance filters (up to 100 filter combinations)Air conditioning systems for construction machinery (KLA)Retrofitting of tractor cabins according to EN15695 (KAT 4)Mounting/installation on carrier machinesService network with regional service points (DE/AT)Click & Run module replacement serviceSpare parts logisticsSafety instruction and filter training for customer employeesRental/hire of breathing compressed air systemsTest bench testing/quality assurance of every airbox

Reference customers

Caterpillar (largest Caterpillar fleet in Europe, over 100 vehicles, according to website)largest landfill in Europe (not named)largest asbestos disposal company in Germany (not named)

Quality

SEKA is a Berufsgenossenschaft (BG) certified specialist company. Every airbox is tested in the factory on a specially developed test bench with more than 20 measuring points and a real-time data recorder and documented in full.

EvidenceOer-Erkenschwick
Certified specialist company (Berufsgenossenschaft / occupational safety
Type approval ADLA-NG (2012)

History

  1. 1970er

    Designer Lothar Müller runs a workshop for ultrasonic welding systems for the packaging industry in Altlußheim

  2. 1985

    Founding of KLM by designer Lothar Müller

  3. 1988

    Design of the first protective ventilation system for industrial use

  4. 1990

    Founding of SEKA Schutzbelüftung GmbH

  5. 1992

    Move to larger premises in Landau-Wollmesheim

  6. 1994

    New system generation SBAU50 with integrated recirculated air

  7. 1998

    Introduction of the SBA80; Rhineland-Palatinate Innovation Award

  8. 2002

    Expansion of production capacity in a former barracks

  9. 2006

    Relocation of the branch to larger premises in Rohrbach

  10. 2012

    Introduction of the ADLA-NG breathing compressed air system; granting of numerous patents and first type approval of this kind

  11. 2019

    Company continued as SEKA Umwelttechnik GmbH in the 2nd generation

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