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SENN Group – Fertigung

Family-owned industrial group for refractories, conveyor chains, expansion joints, seals, sliding bearings and metal contract manufacturing in Erl, Tyrol.

SENN Group Logo

Senn Beteiligungs GmbH (SENN Gruppe)

Erl, AT · Klosterneuburg, AT · Plettenberg, DE · Nuremberg, DENew on Amplifa

2001Foundation of the SENN Group (KS Kneissl & Senn Technologie)
~110Employees group-wide
approx. EUR 40 millionGroup revenue
1 holding + 9 subsidiaries10 companies, 3 locations AT/DE
3,000+ itemsavailable ex warehouse Erl

About the SENN Group

The SENN Group is a family-run Austrian company headquartered in Erl (Tyrol) that has been operating as a one-stop shop for industrial supply products since 2001. The group comprises a holding company with nine operating subsidiaries, including Gasser GmbH (foundry supplies, oldest root 1925), Ceratec GmbH (refractories and high-temperature insulation), RBS Kompensator GmbH (fabric expansion joints), Sinteca HandelsgmbH (sintered bronze and sintered iron sliding bearings) and K. Hoffmann GmbH (vermiculite insulation). At its own metal fabrication facility in Erl, parts are manufactured by laser cutting, 5-axis CNC milling, CNC turning, press braking and robotic welding from steel, stainless steel (1.4301, 1.4404) and aluminium, from one-offs to large production runs. The product range covers refractory materials up to 1,600 °C, conveyor chains to DIN standards, seals, lubricants (Chesterton) and logistics services (FTL/LTL, own fleet). Customers come from energy, cement & lime, steel & foundry, wood, glass, chemicals, plant engineering and other industries. Around 110 employees generate group revenue of approx. EUR 40 million; more than 3,000 items are available ex warehouse in Erl.

Site
Erl
Processes
Laser cutting, CNC milling (5-axis), CNC turning, Waterjet cutting, Punching/stamping, Press braking, Bending - rolling - swaging, (Robotic) welding (MIG/MAG, TIG)
Materials
Stainless steel 1.4301, Stainless steel 1.4404, Stainless steel 1.4571, Stainless steel 1.4541, Aluminium, Steel (mild steel), Case-hardening / heat-treatable steel 16MnCr5, Heat-treatable steel 42CrMo4
Certificates
ISO 9001:2015
Founded
2001
Employees
~110
Industries
Energy & power plants, Cement & lime, Steel & foundry, Wood, chip & paper, Glass industry, Chemicals & petrochemicals
  1. 01

    Consulting & design

  2. 02

    Material selection & procurement

  3. 03

    CNC machining / sheet metal working (laser cutting, milling, turning)

  4. 04

    Welding & assembly

  5. 05

    Surface finishing (via partners)

  6. 06

    Quality inspection

  7. 07

    Warehousing & logistics (own fleet)

Locations

Standort Erl, AT

Erl, AT

AT

Headquarters, production, warehouse, sales (holding + 7 subsidiaries)

Lot size
One-offs to large production runs
Materials
Steel, stainless steel, aluminium, refractories, seals
  • Laser cutting system MSE SmartFL 3001.15L (3000 x 1500 mm)
  • 5-axis CNC milling machines
  • CNC lathes
  • Welding robots (MIG/MAG, TIG)
  • Press brakes
  • Waterjet cutting system

Klosterneuburg, AT

AT

Sinteca HandelsgmbH — sliding bearings, Chesterton products

Materials
Sintered bronze, sintered iron

Plettenberg, DE

DE

K. Hoffmann GmbH — vermiculite products, insulation technology

Materials
Vermiculite

Nuremberg, DE

DE

Sales office

Components & Products

Conveyor chains & sprockets
Conveyor chains & sprocketsIn-house production · Energy, cement, wood & recycling
Aerogel insulation
Aerogel insulationHigh-temperature insulation · Chemicals & petrochemicals
Industry solutions (expansion joints, refractories, seals)
Industry solutions (expansion joints, refractories, seals)Multi-process · Plant engineering & power plants
Product portfolio (10 product worlds)
Product portfolio (10 product worlds)One-stop shop · Industry

Inside the production

SENN Group
SENN Group
SENN Group — Erl location
SENN Group — Erl location
Hall building in Erl
Hall building in Erl
SENN Group management meeting
SENN Group management meeting

Industries

Energy & power plantsCement & limeSteel & foundryWood, chip & paperGlass industryChemicals & petrochemicalsRecycling & environmentMarine & shipbuildingPlant engineering & mechanical engineeringHeating technology & furnace constructionCeramics industryAluminium & non-ferrous metalsFoodPassive fire protectionAutomotive

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Laser cuttingMachining–3000 mm × 1500 mm–One-offs – Large production runsSteel, Stainless steel, Aluminium
CNC milling (5-axis)Machining–––Prototypes – SeriesSteel, Stainless steel (1.4301, 1.4404), Aluminium, Plastics
CNC turningMachining–––One-offs – Series productionSteel, Stainless steel, Aluminium
Waterjet cuttingMachining–––––
Punching/stampingForming–––––
Press brakingForming––––Steel, Stainless steel, Aluminium
Bending - rolling - swagingForming–––––
(Robotic) welding (MIG/MAG, TIG)Joining––––Steel, Stainless steel
Welded constructionsJoining–––––
Assembly of sub-assembliesAssembly–––––
Manufacturing of fabric expansion joints (RBS)Joining–––Custom one-offs to drawing – Seriestechnical textiles, silica fabric, ceramic fiber fabric, glass fiber fabric
Manufacturing of metal expansion joints and metal bellowsForming––––Stainless steel 1.4571, Stainless steel 1.4541, Stainless steel 1.4301
Manufacturing of rubber expansion jointsPlastics––––vulcanized rubber with nylon, aramid or steel cord
Textile tailoring & removable insulation coversAssembly––––silica fabric, ceramic fiber fabric, glass fiber fabric
Manufacturing of flanges and steel parts (contract manufacturing since 2019)Machining––––Stainless steel, Steel
In-house conveyor chain production (bush chains and drag chains, to on-site measurement, drawing orJoining––––16MnCr5, 42CrMo4, 18MnCrB5
Manufacturing of vermiculite CNC molded partsMachining––––Vermiculite
Manufacturing of vermiculite pressed partsForming–––large quantitiesVermiculite
Manufacturing of refractory shaped parts via CNC machining and vacuum processesMachining–––Prototype – SeriesVermiculite, Calcium silicate, Ceramic fiber
CNC and waterjet cutting of seals to drawing, stamped partsMachining–––Small quantitiesphlogopite mica, elastomer-bound fibers, graphite, PTFE, silicone, silicone foam
In-house production of sintered bronze and sintered iron sliding bearingsCasting––––Sintered bronze, Sintered iron
Powder coatingSurface–––––
AnodizingSurface––––Aluminium
ElectroplatingSurface–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Laser cutting systemMSE SmartFL 3001.15L13000 x 1500 mm–Erl, AT
Laser systems––––Erl, AT
Milling machines (CNC)––––Erl, AT
Lathes (CNC)––––Erl, AT
Welding robots––––Erl, AT
Metal fabrication machinery (new since 2022)–––2022Erl, AT

Additional services

Logistics (FTL/LTL, own fleet, 24h AT / 72h EU)Metal contract manufacturing (laser cutting, CNC turning, CNC milling, robotic welding, pressCNC cutting of refractory and sealing materialsCustom manufacturing to drawingExpansion joint service (on-site measurement, revision service, installation)Own energy generation (hydropower, photovoltaics)Online shopDesign/consulting

Reference customers

Stahlguss Oberösterreich GmbH

Quality

The SENN Group has been certified to ISO 9001:2015 since 2008; conveyor chain steels are delivered with certification in accordance with EN 10204 (3.1). Quality assurance covers consulting from design through production to final inspection.

EvidenceErl, ATKlosterneuburg, ATPlettenberg, DE
ISO 9001:2015

History

  1. 1925

    Foundation of Gasser GmbH (foundry supplies) in Erl — oldest root of the group

  2. 1984

    Foundation of Sinteca HandelsgmbH (Vienna)

  3. 1986

    Foundation of K. Hoffmann GmbH in Plettenberg

  4. 1988

    Beginning of the founder's conveyor chain expertise

  5. 2001

    Foundation of KS Kneissl & Senn Technologie GmbH in Kufstein (in the old Kneissl ski factory) — founding of the SENN Group

  6. 2008

    Initial ISO 9001 certification

  7. 2009

    Stake in RBS Kompensator GmbH (75%), start of in-house fabric expansion joint production

  8. 2010

    Foundation of Ceratec GmbH in Erl

  9. 2013

    Relocation of headquarters to Erl; foundation of SENN Beteiligungs GmbH (holding) and Senn Immobilien GmbH

  10. 2017

    Acquisition of Gasser GmbH; opening of the Nuremberg sales office

  11. 2018

    Acquisition of Ceratec GmbH; construction of Hall A (+1,800 m²)

  12. 2019

    Start of (contract) manufacturing of metal parts and flanges at RBS

  13. 2021

    Foundation of Senn Kraftwerke GmbH

  14. 2022

    Sinteca integrated (90%); new machinery for metal fabrication in Erl

  15. 2023

    Construction of Hall HE (+3,500 m²); foundation of Senn Logistik GmbH; integration of K. Hoffmann GmbH

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