Develops and manufactures optical measuring and inspection systems as well as machine vision software for industrial quality assurance.
senswork GmbH
Burghausen · Munich · Bad Honnef · Johnson City, TN · Suzhou · SingaporeNew on Amplifa
About senswork
senswork GmbH develops and manufactures turnkey optical measuring and inspection systems for industrial quality assurance. Founded in 2011, the owner-managed company based in Burghausen covers the entire spectrum from feasibility studies through design and prototyping to software development, prototype build, system integration and commissioning. The portfolio includes 2D and 3D inspection, 3D metrology, surface inspection, completeness checking, position detection, label inspection/OCR, robotic vision and AI-based deep learning inspection. In addition to hardware such as the ZScan® 3D inline measuring system, ready-to-install camera modules and manual inspection stations, senswork develops the software products VisionCommander® and Neuralyze®. The solutions are used in industries such as automotive, e-mobility, medical technology, electronics, semiconductors, mechanical engineering, plastics, food, cosmetics and connector manufacturing. Development and manufacturing are located at the headquarters in Burghausen; an Innovation Lab in Munich focuses on deep learning technologies.
- Site
- Burghausen
- Processes
- 2D metrology (optical 2D measurement), 3D inspection (form, position, surface), 3D metrology (inline measurement replaces coordinate measuring machines), Surface inspection (scratches, cracks, paint defects, contamination, color deviations), Completeness checking (final inspection, assembly verification), Position detection / location detection (pick & place for robots), Label inspection & OCR (characters, codes, symbols), Deep learning / AI-based optical inspection (Neuralyze)
- Materials
- Copper (hairpins), Plastic (injection molding), Aluminum die casting, Glass (fiber optics), Silicon (wafers/ingots), Silicone (medical components), 2D Metrology, 3D Metrology
- Certificates
- DIN EN ISO 9001:2015, DIN EN ISO 14001:2015, CrefoZert (Creditreform credit certificate), EcoVadis Committed Badge, ISO 9001, ISO 14001, CrefoZert (Creditreform)
- Founded
- 2011
- Employees
- ca. 40+
- Industries
- Automotive, E-mobility, Medical Technology, Electronics, Semiconductors, Mechanical Engineering
- 01
Feasibility study & consulting
- 02
Concept development & design
- 03
Prototyping
- 04
Hardware/software selection (vendor-independent)
- 05
Prototype build & software development (VisionCommander®, Neuralyze®)
- 06
System integration & commissioning
- 07
Training & support
Technologies & Processes
2D Metrology
Optical measurement of dimensions, contours, radii and positions from a few micrometers up to several meters.
3D Metrology
Non-contact inline measurement with multi-scanner systems as a replacement for coordinate measuring machines, with CAD comparison and GD&T.
Deep Learning (Neuralyze®)
AI-based inspection for hard-to-solve tasks such as reflective or transparent surfaces and complex features.
Robotic Vision
Camera-guided robots for pick-and-place, quality control and assembly.
Label Inspection & OCR
Reading and verifying characters, codes and symbols on a wide variety of surfaces.
Surface Inspection
Detection of scratches, cracks, paint defects and contamination, also on strip material and reflective surfaces.
Locations
Burghausen
DEHeadquarters, development & manufacturing
- ZScan® 3D measuring systems
- Manual inspection stations
- VisionUnit camera modules
- RemoteMOI XL
Munich
DEInnovation Lab (AI/deep learning)
Bad Honnef
DEOffice
Johnson City, TN
USsenswork Inc., sales & support North America
Suzhou
CNSenswork Automation Technology (Suzhou) Co., Ltd.
Singapore
SGCustomer support Asia
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| 2D metrology (optical 2D measurement)Inspection | – | several meters / mehrere Meter | – | – | Metal, Plastic, various component materials |
| 3D inspection (form, position, surface)Inspection | – | – | – | – | – |
| 3D metrology (inline measurement replaces coordinate measuring machines)Inspection | – | – | – | – | – |
| Surface inspection (scratches, cracks, paint defects, contamination, color deviations)Inspection | – | – | – | – | strip material, curved surfaces, reflective surfaces |
| Completeness checking (final inspection, assembly verification)Inspection | – | – | – | – | – |
| Position detection / location detection (pick & place for robots)Inspection | – | – | – | – | – |
| Label inspection & OCR (characters, codes, symbols)Inspection | – | – | – | – | – |
| Deep learning / AI-based optical inspection (Neuralyze)Inspection | – | – | – | – | – |
| Robotic vision (camera-guided robotics, collaborative robots)Inspection | – | – | – | – | – |
| Inspection | 0.1 millimeters and smaller | – | – | – | circular connectors, board-to-cable connectors, RF coaxial connectors, power connectors, data connectors, miniature connectors, PCB connectors, fiber optics |
| Cohesion testing / tensile-shear strength testing of adhesive bonds (DIN ISO 4587)Inspection | – | – | – | – | adhesives/polymers |
| Inspection of injection-molded parts (molding defects, inclusions, incomplete injection)Inspection | – | – | – | – | plastic (injection molding) |
| Inspection of medical products (cannulas, LabDisks, syringes, catheters, surgical instruments)Inspection | – | – | – | – | transparent plastics, silicone |
| Inspection of semiconductor/wafer manufacturing (non-contact inspection, ingot cutting, FOSBInspection | 0.005° (notch orientation) | – | – | – | wafers, ingots, silicon |
| Quality control of laser welding of hairpins (e-motors)Inspection | – | – | – | – | copper (hairpins), stator, rotor |
| 3D measurement of battery cells, busbars and battery modulesInspection | – | 2.0 m × 1.5 m | – | – | lithium-ion battery cells, busbars (current rails) |
| Engineering | – | – | – | – | – |
9 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 3D measuring system (multi-scanner, up to 8 laser triangulation sensors, up to 20 million measuring | senswork ZScan® | – | – | – | – |
| 3D inline measuring system (up to 8 area scanners, 12 million measuring points per scan) | senswork ZScan® Easy | – | products up to 2.0 m x 2.0 m x 1.5 m | – | – |
| 3D metrology system for rotationally symmetric parts (laser on rotation axis, up to 8 scanners) | senswork ZScan® 360 | – | – | – | – |
| – | senswork / Tagarno RemoteMOI XL | – | – | – | – |
| Ready-to-install camera inspection module (camera, optics, lighting, axis modules, plug-and-play) | senswork VisionUnit | – | inspection of 5-100 mm components | – | – |
| – | senswork Manual inspection station / VisionUnit workstation | – | – | – | – |
| Cohesion testing device (optical measurement of tensile-shear strength, 3D inspection + color image | senswork Cohesion Testing Device | – | – | – | – |
| – | senswork VisionCommander® | – | – | – | – |
| Vision AI software (deep learning: classification, object detection, semantic segmentation, OCR) | senswork Neuralyze® | – | – | – | – |
Additional services
Reference customers
Quality & Certificates
senswork is certified to DIN EN ISO 9001:2015 and DIN EN ISO 14001:2015. Measurement system capability is demonstrated by MSAs (measurement system analyses) according to various standards, and DAKKS-certified calibration artifacts are provided.
| Evidence | Burghausen |
|---|---|
| ISO 9001 | |
| ISO 14001 | |
| CrefoZert (Creditreform) | |
| EcoVadis Committed Badge |
History
- 2011
Founded; development and manufacturing of optical measuring and inspection technology
- 2014
Switched to green electricity from renewable energies
- 2019
Start of development of the deep learning software Neuralyze®
- 2020
Founded senswork Inc. to support customers in North America