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SEV – Fertigung

Systems and control technology for winding, bonding and impregnation technology in the electrical and coil industry

SEV Logo

SEV e-mobility GmbH (bzw. SEV-Steuerungstechnik GmbH)

Espelkamp · Hemer (parent company SCHLEICH GmbH)New on Amplifa

1994Founded
6Employees
EspelkampLocation (headquarters)
under €1 million (600 thousand € annualAnnual revenue

About SEV

Founded in 1994 and headquartered in Espelkamp (Minden-Lübbecke district), SEV-Steuerungstechnik GmbH specializes in systems and solutions for winding technology. Its portfolio includes devices for current-pulse bonding of windings and coils, winding machines and winding equipment with integrated bonding technology, as well as impregnation systems for the electronics industry. In addition, the company develops process control software, manufactures control cabinets and implements fieldbus-level networks for industrial communication. A key focus was the thermal bonding of coils in metallic winding bodies directly in the winding machine, combined with rapid shut-off of the bonding voltage in the event of a short circuit to protect the winding body. Since April 2021, the bonding systems division has been part of SCHLEICH GmbH (SCHLEICH Advanced Test Technologies, Hemer); support for existing SEV systems is handled by SCHLEICH. The company was later renamed SEV e-mobility GmbH.

Site
Espelkamp
Processes
Thermal bonding of windings directly in the stator, Current-pulse bonding of coils in a metallic winding body directly in a winding machine, Current UV impregnation of windings and coils, Electrical safety and functional testing, Motor and winding test technology, Complete production lines / individually conceived automation solutions, Fieldbus-level networks (industrial communication networks), Manufacture of control cabinets
Materials
Copper (windings/coils), Metallic winding body, Current-pulse bonding, Current UV impregnation, Motor and winding test technology
Certificates
PC-supported measurement technology/documentation
Founded
1994
Employees
6
Industries
Electrical industry/electronics, Winding technology, Automation and controls, Industrial electronics
  1. 01

    Engineering and system conception

  2. 02

    Manufacture of control cabinets and winding equipment

  3. 03

    Process control software and fieldbus networks

  4. 04

    Assembly and commissioning

  5. 05

    Support, spare parts and maintenance

Processes and Materials

Cu

Copper (windings/coils)

Material of the bonded and impregnated windings and coils

Metall

Metallic winding body

Winding body into which coils are bonded directly in the winding machine

VB

Current-pulse bonding

Thermal joining of windings in the stator or in metallic winding bodies

UV

Current UV impregnation

Impregnation process for windings and coils of all kinds

W/T

Motor and winding test technology

Electrical safety and functional testing including real-time analysis of bonding processes

Locations

Espelkamp

DE

Headquarters: development, control technology, control cabinet manufacturing

Materials
Copper, metallic winding bodies
  • Winding machines and winding equipment with integrated bonding technology
  • Impregnation systems for the electronics industry

Components and Applications

Stator with winding
Stator with windingBonding · Electrical industry
Wire winding/coil
Wire winding/coilWinding technology · Winding technology

Inside the production

SCHLEICH – Testing at its best
SCHLEICH – Testing at its best

Industries

Electrical industry/electronicsWinding technologyAutomation and controlsIndustrial electronics

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Thermal bonding of windings directly in the statorHeat treatment––––Copper (windings), Metal (winding bodies)
Current-pulse bonding of coils in a metallic winding body directly in a winding machineHeat treatment––––Copper (coils), Metal (winding bodies)
Heat treatment–––––
Current UV impregnation of windings and coilsSurface–––––
Electrical safety and functional testingTesting–––––
Motor and winding test technologyTesting–––––
Testing–––––
Complete production lines / individually conceived automation solutionsEngineering–––––
Fieldbus-level networks (industrial communication networks)Engineering–––––
Manufacture of control cabinetsAssembly–––––
Process control softwareEngineering–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Bonding systemsSCHLEICH / SEV-Steuerungstechnik–––Hemer / Espelkamp
Current UV impregnation systemsSCHLEICH–––Hemer
Winding machines and winding equipment (with integrated bonding technology)SEV-Steuerungstechnik–––Espelkamp
Impregnation systems for the electronics industrySEV-Steuerungstechnik–––Espelkamp

Additional services

Process control softwareControl cabinetsFieldbus-level networksCurrent-pulse bonding of windings and coilsWinding technologyWinding machines and winding equipmentImpregnation systems for the electronics industrySupport and spare parts for existing SEV systems

Quality

Using PC-supported measurement technology, measured values are recorded, analyzed and documented; integrated electrical testing methods analyze bonding results semi- or fully automatically in real time, including database connection and protocol printing.

EvidenceEspelkamp
PC-supported measurement technology/documentation

History

  1. 1994

    Foundation of SEV-Steuerungstechnik GmbH

  2. 2021

    Since April 2021, the bonding systems division has been part of SCHLEICH GmbH (SCHLEICH Advanced Test Technologies, Hemer); support for existing SEV systems is handled by SCHLEICH

  3. Renaming of SEV-Steuerungstechnik GmbH to SEV e-mobility GmbH; new business address at General-Bishop-Straße 48, Espelkamp

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