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SFA-AM – Fertigung

Funding program of the ETH Domain for research in Advanced Manufacturing and additive manufacturing

SFA-AM Logo

SFA Advanced Manufacturing

Switzerland (ETH Domain: ETH Zurich, EPFL, Empa, PSI)New on Amplifa

2017Program launch
ETH DomainMedia owner: ETH Board
4 ETH institutionsParticipating institutions
EmpaCoordination

About the Program

The Strategic Focus Area (SFA) Advanced Manufacturing is a research funding program of the ETH Domain in Switzerland and not an industrial company. It is intended to enable the institutions of the ETH Domain (ETH Zurich, EPFL, Empa, PSI) to contribute to developments in modern manufacturing at the highest level, to conduct joint exploratory research projects, and to build up knowledge and infrastructure. Funding is provided for projects in additive manufacturing (including multi-material laser powder bed fusion), printed electronics with metal oxide inks, sensing technologies, laser and light processing, coating, machining, forming, joining and assembly, as well as nano materials. In addition to research projects, the program also funds capacity expansion, technology platforms (e.g. the nsm c600 printer at Empa) and knowledge and technology transfer. The administrative activities are coordinated by Empa.

Site
Empa, Dübendorf
Processes
Laser powder-bed fusion (LPBF, multi-material), Additive manufacturing (hybrid, for sensor systems), Printing / printing of electronics with metal oxide inks (high-precision printer), Coating and printing, Light-induced and laser processing, Machining, Forming, Joining
Materials
Polymers, Metals, Composites, Metal oxide inks, Laser Powder Bed Fusion (Multi-Material), Hybrid additive manufacturing for sensor systems, Printed Electronics (High-Precision-Printer nsm c600), Light-induced and laser processing
Certificates
Steering Committee (ETH Domain and industry)
Industries
Research, Additive manufacturing, Printed electronics, Sensing, Renewable energy, Automotive
  1. 01

    Calls for proposals (calls & selection)

  2. 02

    Funding of research projects in consortia

  3. 03

    Investments in technology platforms and capacity expansion

  4. 04

    Knowledge and technology transfer to industry

Processes and Materials

LPBF

Laser Powder Bed Fusion (Multi-Material)

Additive process for monolithic metal components with a multi-material approach; Multi-Mat project.

3D-Druck

Hybrid additive manufacturing for sensor systems

Used for sensor integration in workpieces made of polymers, metals and composites.

PE

Printed Electronics (High-Precision-Printer nsm c600)

Printing of electronics with metal oxide-based inks at Empa.

Laser

Light-induced and laser processing

Research on laser-based manufacturing processes.

TIEF

Gravure printing

Highly scalable gravure printing as a printed electronics technology.

Facilities

ETH Domain (ETH Zurich, EPFL, Empa, PSI)

CH

Research and program coordination

Materials
Polymers, metals, composites, metal oxide inks
  • High-Precision-Printer nsm c600 (Empa)
  • LPBF system (Aconity)

Research Topics

Highly sensitive magnetic field sensor
Highly sensitive magnetic field sensorSensing · ETH Zurich research
LPBF machine (Aconity)
LPBF machine (Aconity)Laser Powder Bed Fusion · Additive manufacturing
LPBF scan strategy
LPBF scan strategyProcess simulation · Multi-material
Synchrotron beamline (PSI)
Synchrotron beamline (PSI)Characterization · Materials research

Inside the production

High-Precision-Printer nsm c600 at Empa
High-Precision-Printer nsm c600 at Empa
LPBF simulation
LPBF simulation
LPBF simulation (2)
LPBF simulation (2)

Industries

ResearchAdditive manufacturingPrinted electronicsSensingRenewable energyAutomotiveAdvanced manufacturing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Laser powder-bed fusion (LPBF, multi-material)Additive––––Metals (multi-material, metal powder)
Additive manufacturing (hybrid, for sensor systems)Additive––––Polymers, Metals, Composites
Printing / printing of electronics with metal oxide inks (high-precision printer)Plastics––––Metal oxides (inks)
Coating and printingSurface–––––
Light-induced and laser processingSurface–––––
MachiningMachining–––––
FormingForming–––––
JoiningJoining–––––
AssemblyAssembly–––––
Nano AssemblyAssembly–––––
Traditional gravure printingPlastics–––––
Material synthesisEngineering–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
High-precision printernsm c600–––Empa

Governance and Quality

Program quality is governed by a Steering Committee composed of ETH institutions and Swiss industry; projects are evaluated in annual review meetings.

EvidenceETH Domain
Steering Committee (ETH Domain and industry)

Program History

  1. 2017

    Program launch with a launch event on 13 November 2017; funding program 2017–2020 with focus areas and research projects

  2. 2021

    Continuation program 2021–2024 with the focus areas Manufacturing Technologies, Functionality Integration, Sensing Technologies and Intelligent Systems

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