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Siebenhaar – Fertigung

Development and manufacturing of planetary gears, rope winches, slew and swing drives as well as travel drives for heavy-duty applications.

Siebenhaar Logo

Siebenhaar Antriebstechnik GmbH

Hofgeismar (DE) · Made (NL) · West Bend, WI (US) · Tianjin (CN) · Moscow (RU)New on Amplifa

1965Founded
200Employees (2010)
6Sites worldwide
Up to 7,500,000 NmMax. static output torque
Around 25 engineersDesign & Development

About Siebenhaar Antriebstechnik

Siebenhaar Antriebstechnik GmbH in Hofgeismar develops, manufactures and assembles planetary gears, rope winches, free-fall winches, slew and swing drive gears, travel drives, safety brakes and customer-specific special gears. Around 25 engineers, designers and product designers carry out the design work from concept to manufacturing drawing, supported by gear design software, 3D construction and finite element analysis. The high level of vertical integration includes in-house machining of all torque-transmitting parts made of steel and cast iron, gear manufacturing by gear shaping, gear hobbing and gear grinding, heat treatment, assembly as well as painting according to customer requirements or standards such as NORSOK. Customers come from construction machinery/mining, crane construction, marine and offshore, shipbuilding, port technology, tunnelling, energy, chemicals, the cement industry and open-cast mining technology. The family-owned company, founded in 1965 and employing 200 people, supplies applications worldwide and additionally offers repair, conversion, performance testing and on-site service.

Site
Hofgeismar
Processes
Machining (turning, milling, drilling) of torque-transmitting parts, Gear manufacturing (gear shaping, gear hobbing, gear grinding), Hardening of pinions (hardened pinions), Grinding of pinions (pinions ground on request), Assembly of gears and winches (customer-specific assembly, test runs, spooling of rope drums), Painting according to customer requirements or standard norms (e.g. NORSOK), Manufacture of rope drums (cast or welded, without grooving, normal grooving or, Repair, reconditioning, conversion and modification of gears (e.g. ratio changes)
Materials
Steel, Cast Iron, Metals
Certificates
ISO 9001:2015, TOP 100 – The Innovative SME, ISO 9001:2015 (DNV, cert. no. 10000406327-MSC-RvA-DEU)
Founded
1965
Employees
200
Industries
Construction Machinery/Mining, Mobile and Construction Cranes, Marine and Offshore, Shipbuilding, Port Technology, Power Generation and Chemical Plants
  1. 01

    Design & Development

  2. 02

    Purchasing/Incoming Goods

  3. 03

    Machining

  4. 04

    Gear Manufacturing

  5. 05

    Heat Treatment

  6. 06

    Assembly & Test Runs

  7. 07

    Painting

  8. 08

    Shipping & Service

Materials & Processes

St

Steel

Main material for torque-transmitting parts, gears and pinions, also processed as cast iron.

Guss

Cast Iron

Processed in the company's own certified machining operation (FTH), among other things for gear components and rope drums.

Sites

Standort Hofgeismar (Max-Eyth-Straße 5)

Hofgeismar (Max-Eyth-Straße 5)

DE

Headquarters, Development, Manufacturing, Sales

Part weight / size
Output torques up to 7,500,000 Nm (static)
Materials
Steel, Cast Iron
  • 2 gear skiving machines Liebherr LK 500
  • Computer-controlled lathes
  • Milling machines
  • Machining centres
  • Gear shaping machines
  • Gear hobbing machines
  • Gear grinding machines
  • Measuring machines with 3D scanning function
  • Computer-controlled paternoster system
  • Paint shop

Hofgeismar (Assendorfer Weg 3)

DE

Manufacturing site FTH Fertigungstechnik Hofgeismar GmbH

Materials
Metals, Steel, Cast Iron
  • Machining: milling, turning, drilling

Made

NL

Sales office BeNeLux

West Bend, WI

US

Sales Representative

Tianjin

CN

Siebenhaar Transmission Technology

Moscow

RU

Sales office Siebenhaar Russia

Products & Components

Electrically driven rope winch (Jan de Nul)
Electrically driven rope winch (Jan de Nul)Assembly · Shipbuilding/Marine
Gear manufacturing (gear skiving, LK 500)
Gear manufacturing (gear skiving, LK 500)Gearing · Gear Technology

Inside the production

Manufacturing at the Hofgeismar site
Manufacturing at the Hofgeismar site
Gear construction and assembly
Gear construction and assembly
Products in heavy-duty use
Products in heavy-duty use

Industries

Construction Machinery/MiningMobile and Construction CranesMarine and OffshoreShipbuildingPort TechnologyPower Generation and Chemical PlantsConveyor Systems and Open-Cast Mining TechnologyCement IndustryTunnelling (TBM)General Mechanical Engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Machining (turning, milling, drilling) of torque-transmitting partsMachining––––Metals, Steel, Cast Iron
Gear manufacturing (gear shaping, gear hobbing, gear grinding)Machining––––Steel
Hardening of pinions (hardened pinions)Heat Treatment––––Steel
Grinding of pinions (pinions ground on request)Machining––––Steel
Assembly of gears and winches (customer-specific assembly, test runs, spooling of rope drums)Assembly–––––
Painting according to customer requirements or standard norms (e.g. NORSOK)Surface–––––
Manufacture of rope drums (cast or welded, without grooving, normal grooving orCasting–––––
Repair, reconditioning, conversion and modification of gears (e.g. ratio changes)Engineering–––––
Performance testing of gearsTesting–––––
Oil analysesTesting–––––
Design and development of drive solutions (3D construction, gear design,Engineering–––––
Measurement with modern measuring machines, some with 3D scanning function (process control)Testing–––––

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Gear skiving machineLiebherr LK 5002––Hofgeismar
computer-controlled lathes––––Hofgeismar
milling machines––––Hofgeismar
machining centres––––Hofgeismar
gear shaping machines––––Hofgeismar
gear hobbing machines––––Hofgeismar
gear grinding machines––––Hofgeismar
measuring machines (some with 3D scanning function)––––Hofgeismar
computer-controlled paternoster system––––Hofgeismar
paint shop––––Hofgeismar

Additional services

Design/Engineering (approx. 25 engineers, designers, product designers)Manufacturing & Assembly (high vertical integration, gear manufacturing)Customer service: repair, reconditioning, spare partsInspection reports with documentation and quotationsConversion and modification of gears (e.g. ratio changes)On-site service in Germany and abroadPerformance testing of gearsOil analysesTrainingPainting according to customer requirements or standards (e.g. NORSOK)Rope drum spoolingAcceptance by classification societies (ABS, DNV-GL, Lloyd's Register)

Reference customers

Jan de Nul

Quality & Certification

Several modern measuring machines, some with 3D scanning function, ensure process control; individually agreed test runs and acceptance inspections by classification societies such as ABS, DNV-GL and Lloyd's Register are possible.

EvidenceHofgeismarHofgeismar (FTH)
ISO 9001:2015 (DNV, cert. no. 10000406327-MSC-RvA-DEU)
TOP 100 – The Innovative SME

Company History

  1. 1965

    Founded by Dipl.-Ing. Ted Siebenhaar; pioneer in introducing planetary gears into rope winches.

  2. 1986

    Sale of Siebenhaar to the Krupp Group.

  3. 1989

    Sale by Krupp to Dr. Jamshid Yektai.

  4. 1990

    New beginning as an independent family-owned company with around 30 employees and annual revenue of DM 5 million.

  5. 1998

    First certification according to ISO 9001 (05.10.1998).

  6. 2008

    Expansion of the leading market position; start of an investment and growth phase.

  7. 2010

    Headcount rises to 200; revenue more than fifteen-fold compared to 1990.

  8. 2015

    50th company anniversary.

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