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Development, production and service of racing and high-performance engines as well as CNC contract manufacturing in Ditzingen

SP

Siegfried Spiess Motorenbau GmbH

Ditzingen (DE)New on Amplifa

1972Founded
ca. 40Employees
4 test benchesTest equipment
X 900 / Y 1000 / Z 800 mm, max. 1200 kgMeasuring room envelope

About Spiess

Siegfried Spiess Motorenbau GmbH, based in Ditzingen near Stuttgart, develops, manufactures and services racing and high-performance engines for national and international motorsport. Founded in 1972, this second-generation family business is an official partner for Porsche Cup engines and has been working with manufacturers such as Volkswagen, Opel/GM and Porsche for decades. Its range of services includes design and component engineering with FEM analyses, reassembly and overhaul of engines, machining and reconditioning of cylinder blocks, crankshafts, connecting rods and valves, as well as failure analysis and crack testing. Through the brands Spiess RACing, Spiess Classic and Spiess CNC, the company serves youngtimer and classic car customers as well as non-automotive contract manufacturing in addition to motorsport. Around 40 employees work at a single site with four test benches, CNC machining centers and a climate-controlled measuring room with a 3D coordinate measuring machine.

Site
Ditzingen
Processes
Conception and development of racing engines, Reassembly and overhaul of racing engines, Trackside support and data analysis, Concept development and component engineering (including FEM analyses), 3D designs + production drawings, Failure analysis, Machining and reconditioning of cylinder blocks, Machining and reconditioning of crankshafts
Materials
Design with FEM analyses, CNC and conventional machining, Test benches (1 dynamic, 3 stationary), Crack testing, 3D coordinate measurement
Certificates
3D coordinate measurement (climate-controlled measuring room), Crack testing (including under pressure and temperature), Test bench runs & endurance testing
Founded
1972
Employees
40
Industries
Motorsport (Formula 3, touring cars, rallying, hill climbs, endurance racing), Automotive industry, Youngtimer and classic cars, Non-automotive (contract manufacturing), , Automotive industry (series-production and test engines, prototyping)
  1. 01

    Design & component engineering (FEM)

  2. 02

    CNC/conventional machining

  3. 03

    Assembly & reassembly

  4. 04

    Quality control & 3D measurement

  5. 05

    Test bench runs

  6. 06

    Trackside support & data analysis

Processes & Technologies

ENG

Design with FEM analyses

Concept development, 3D design and design-accompanying FEM analyses for racing, test and series-production engines.

CNC

CNC and conventional machining

Machining and reconditioning of engines and components such as cylinder blocks, crankshafts, connecting rods and valves.

PRÜF

Test benches (1 dynamic, 3 stationary)

Engine measurement, endurance runs, strip-down, friction loss investigations and component tests through to final acceptance.

RISS

Crack testing

Crack testing of components, including under pressure and temperature.

3D

3D coordinate measurement

Measurement of workpieces up to X 900 mm, Y 1000 mm, Z 800 mm and 1200 kg in the fully climate-controlled measuring room.

Locations

Ditzingen

DE

Headquarters with development, production, test benches and measuring room

Lot size
Single parts to small series
Materials
Engine components (cylinder blocks, crankshafts, connecting rods, valves)
  • Highly dynamic powertrain test bench
  • 3 stationary component test benches
  • 3D coordinate measuring machine
  • CNC machining centers
  • Conventional machines

Industries

Motorsport (Formula 3, touring cars, rallying, hill climbs, endurance racing)Automotive industryYoungtimer and classic carsNon-automotive (contract manufacturing)Automotive industry (series-production and test engines, prototyping)Youngtimer and classic car segment

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Conception and development of racing enginesEngineering–––––
Reassembly and overhaul of racing enginesAssembly–––––
Trackside support and data analysisTesting–––––
Concept development and component engineering (including FEM analyses)Engineering–––––
3D designs + production drawingsEngineering–––––
Failure analysisTesting–––––
Machining and reconditioning of cylinder blocksMachining–––––
Machining and reconditioning of crankshaftsMachining–––––
Machining and reconditioning of connecting rodsMachining–––––
Machining and reconditioning of valves and valve seatsMachining–––––
Crack testing (including under pressure and temperature)Testing–––––
Testing–––––
3D coordinate measurement in the fully climate-controlled measuring roomTesting–X 900 mm × Y 1000 mm × Z 800 mm1200 kg––
CNC machining (conventional and CNC, see spiess-cnc.de)Machining–––––
Reproduction of historic CNC partsMachining–––––
Development, production and assembly of racing enginesAssembly–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Highly dynamic powertrain test bench–1––Spiess, Ditzingen
Stationary component test bench–3––Spiess, Ditzingen
3D coordinate measuring machine––X 900 mm, Y 1000 mm, Z 800 mm, maximum weight 1200 kg–Spiess, Ditzingen
CNC machining center––––Spiess, Ditzingen
Conventional machines––––Spiess, Ditzingen
Engine test bench (dynamic)–––2003Spiess, Ditzingen

Additional services

Concept development and component engineering (design)3D design and production drawingsProject management and documentationFEM analyses (design-accompanying)Racing engine development and conceptionReassembly and overhaul of racing enginesFailure analysisCrack testing (including under pressure and temperature)Test bench runs (1 highly dynamic powertrain test bench, 3 stationary component test benches)Stationary engine measurementTransient powertrain measurementEndurance runsStrip-down and friction loss investigationsComponent testingCNC production and conventional machining3D coordinate measurement (measuring room, workpieces up to X 900 / Y 1000 / Z 800 mm, max. 1200 kg)Quality controlTrackside support and data analysis/monitoringRestoration of historic engines (Spiess Classic)Reproduction of historic CNC partsContract manufacturing (Spiess CNC)

Reference customers

Porsche (official partner for Porsche Cup engines)VolkswagenOpel / General MotorsFerrari (engine design)NSU / Audi (historical)

Quality

Every component is strictly inspected before installation; the fully climate-controlled measuring room is equipped with standard measuring systems and a 3D coordinate measuring machine, and measurement results are analyzed and documented. Every reconditioned engine receives a final test on the test bench.

EvidenceDitzingen
3D coordinate measurement (climate-controlled measuring room)
Crack testing (including under pressure and temperature)
Test bench runs & endurance testing
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