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Silver Atena – Fertigung

Development and series production of safety-critical control units, power electronics and embedded systems for automotive, aerospace and defence.

Silver Atena Logo

Silver Atena GmbH

Munich · Augsburg · Bremen · Hamburg · Landshut · Stuttgart · Dachau · KarlsfeldNew on Amplifa

1998Founded
505Employees
8Locations in Germany
1–100,000Units/year
>100 kWPower range of power electronics

Silver Atena at a Glance

Silver Atena GmbH is a German product developer and supplier of safety-critical electronic systems, control units (ECUs) and power electronics. Founded in 1998 as a joint venture between MTU Aero Engines and Brunel International and headquartered in Munich, the company supports projects along the entire lifecycle – from system architecture through hardware and embedded software development, functional safety (ISO 26262, DO-178C/DO-254) and cyber security to testing, qualification, industrialisation and series production. Developments include FADEC engine controllers, flight control computers, DC/DC converters and traction inverters for high-voltage systems (400–800 V, over 100 kW) with SiC- and GaN-based power semiconductors, active suspension systems as well as robust displays and control devices for defence. Series production of electronic control units takes place under IATF 16949 at the production sites in Dachau and Karlsfeld on flexible assembly lines with batch sizes from 1 (prototype) to 100,000 units per year. Around 505 employees work at the development sites in Munich, Augsburg, Bremen, Hamburg, Landshut and Stuttgart serving customers from automotive & e-mobility, aerospace, defence, renewable energies and industry. Approximately 85% of revenue comes from sustainable projects in electromobility, fuel cells and wind energy.

Site
München
Processes
Control unit and power electronics development (system architecture, hardware, embedded software,, Manufacture of electronic control units (production with product design, IATF 16949 certified), Electronics assembly on flexible assembly lines (SMT/assembly line), EMC testing (own EMC chamber, preliminary testing and qualification), Environmental testing & qualification (temperature, climate, humidity, vibration, shock, water,, Test systems & test bench development (HiL, EoL, Iron Bird, steering system test benches), DC/DC converter development (buck, boost, isolated/non-isolated, bidirectional; SiC/GaN; 400–800 V;, DC/AC inverter development for high-voltage drive systems 400–800 V
Materials
Silicon Carbide (SiC), Gallium Nitride (GaN), Printed Circuit Boards (PCB), Electronic Components
Certificates
IATF 16949:2016, ISO 9001:2015, EN 9100:2018, ISO 14001:2015, ISO 45001:2018, TISAX Scope SC855C (Munich, AL Very High), TISAX Scope SCCY3T (Karlsfeld, Dachau, Landshut, Stuttgart, Augsburg, AL High), ENX VCS (ISO/SAE 21434), Automotive SPICE Level 2, IATF 16949, ISO 9001, EN 9100, ISO 14001, ISO 45001, TISAX
Founded
1998
Employees
505
Industries
Automotive & E-Mobility, Aerospace (civil & military), Defence, Renewable Energies, Industry
  1. 01

    Requirements Engineering

  2. 02

    System Architecture & System Integration

  3. 03

    Hardware Development

  4. 04

    Embedded Software Development

  5. 05

    Control & Function Development

  6. 06

    Prototype Construction

  7. 07

    EMC & Environmental Testing, Qualification

  8. 08

    Industrialisation & Series Production

  9. 09

    After Sales & Obsolescence Management

Technologies & Processes

SiC

Silicon Carbide (SiC)

Power semiconductor technology for DC/DC converters and inverters in the 400–800 V range with high efficiency.

GaN

Gallium Nitride (GaN)

Fast-switching semiconductors for compact, power-dense converter and drive solutions.

PCB

Printed Circuit Boards (PCB)

Substrate material of electronic hardware for circuit development and PCB design.

ELEK

Electronic Components

Semiconductors, microcontrollers and sensors for control units, power electronics and embedded systems.

Locations

Standort Munich

Munich

DE

Headquarters, development, administration

  • EMC chamber

Augsburg

DE

Development site

Bremen

DE

Development site

Hamburg

DE

Development site

Landshut

DE

Development site

Stuttgart

DE

Development site

Dachau

DE

Production site

Lot size
Prototype to 100,000 units/year
Materials
Electronic components, printed circuit boards
  • Flexible electronics assembly lines (SMT/assembly line)

Karlsfeld

DE

Production site

Lot size
Prototype to 100,000 units/year
Materials
Electronic components, printed circuit boards
  • Flexible electronics assembly lines (SMT/assembly line)
  • Photovoltaic system (CO₂-neutral production)

Reference Products

FADEC Engine Controller
FADEC Engine ControllerControl unit development · Aerospace
Flight Control Computer
Flight Control ComputerControl unit development · Aerospace
Fuel Cell DC/DC Converter
Fuel Cell DC/DC ConverterPower electronics · Automotive/E-mobility
High-Speed Inverter for Electric Turbochargers
High-Speed Inverter for Electric TurbochargersPower electronics · Automotive
Active Suspension System (Motor-Pump Unit)
Active Suspension System (Motor-Pump Unit)Power electronics & control unit · Automotive
Central Control Unit
Central Control UnitHMI electronics · Defence
DC Boost Charger
DC Boost ChargerPower electronics · Automotive/Charging technology

Inside the production

Silver Atena – development and manufacturing for aerospace, automotive and
Silver Atena – development and manufacturing for aerospace, automotive and
Assembly and quality assurance of electronic systems
Assembly and quality assurance of electronic systems
Engineers discussing a technical component in a development meeting
Engineers discussing a technical component in a development meeting
Detail of a motor-pump unit for active suspension systems
Detail of a motor-pump unit for active suspension systems
DC Boost Charger with high-voltage interfaces and integrated
DC Boost Charger with high-voltage interfaces and integrated

Industries

Automotive & E-MobilityAerospace (civil & military)DefenceRenewable EnergiesIndustry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Control unit and power electronics development (system architecture, hardware, embedded software,Engineering–––1 (prototype) – 100,000 units per yearElectronic components, Printed circuit boards
Manufacture of electronic control units (production with product design, IATF 16949 certified)Assembly–––1 – 100,000 units/yearElectronic components
Electronics assembly on flexible assembly lines (SMT/assembly line)Assembly–––––
EMC testing (own EMC chamber, preliminary testing and qualification)Testing–––––
Environmental testing & qualification (temperature, climate, humidity, vibration, shock, water,Testing–––––
Test systems & test bench development (HiL, EoL, Iron Bird, steering system test benches)Testing–––––
DC/DC converter development (buck, boost, isolated/non-isolated, bidirectional; SiC/GaN; 400–800 V;Engineering––––Silicon Carbide (SiC), Gallium Nitride (GaN)
DC/AC inverter development for high-voltage drive systems 400–800 VEngineering–––––
Hardware development (circuit development, PCB design, prototype commissioning)Engineering–––––
Embedded software development (base software, drivers, diagnostics, bootloader; ISO 26262, ASPICE,Engineering–––––
Mechanics & housing development for electronic systemsEngineering–––––
Control and function development for electric drivesEngineering–––––
Functional Safety & Cyber Security (ISO 26262, ISO/SAE 21434, DO-178C/DO-254)Engineering–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Assembly line (flexible electronics assembly line)––––Dachau / Karlsfeld
EMC chamber–1–2015–
HiL test benches–––––
End-of-line test benches (EoL)–––––
Hardware-in-the-loop, end-of-line and steering system test benches (custom-developed)–––––

Additional services

Control unit development (ECU)Power electronics development (DC/DC converters, inverters, DC boost charger)System architecture & system integrationRequirements engineeringHardware developmentEmbedded software developmentControl & function developmentFunctional Safety (ISO 26262, DO-178C/DO-254)Cyber Security (ISO/SAE 21434)EMC & thermal managementTesting & validation, test bench development (HiL, EoL, Iron Bird)Environmental testing & qualificationPrototype construction, series production, industrialisationAfter sales services & obsolescence managementMechanics & housing developmentFADEC engine controlCharging technology (iONiX DC charging stations)

Reference customers

Liebherr Aerospace LindenbergAssystem (subsidiary)MTU Aero Engines (historical, joint venture founder)

Certificates & Compliance

The integrated management system is certified to IATF 16949, ISO 9001, EN 9100, ISO 14001 and ISO 45001; development processes are aligned with Automotive SPICE Level 2. An in-house EMC chamber, HiL and end-of-line test benches as well as environmental testing and qualification ensure verification, validation and traceability through to series production.

EvidenceMunich
IATF 16949
ISO 9001
EN 9100
ISO 14001
ISO 45001
TISAX
Automotive SPICE Level 2

Company History

  1. 1998

    Founding of “Atena Gesellschaft für Engineering Services mbH” as a joint venture between MTU Aero Engines and Brunel International.

  2. 2002

    Delivery of the first series-production control unit for the BMW Hydrogen 7 (SIL3, dual-channel hydrogen monitoring).

  3. 2005

    Acquisition by the Assystem Group.

  4. 2008

    Joint venture of Atena Engineering with Silver Software to form Silver Atena Electronic Systems Engineering GmbH.

  5. 2009

    Development of KERS for Formula 1 racing cars as well as the hardware for the SLAT MCE of the Airbus A350 XWB on behalf of Liebherr Aerospace.

  6. 2010

    Development of the first certifiable diesel-engine flight control unit (FADEC).

  7. 2012

    Silver Atena becomes a 100% subsidiary of Assystem.

  8. 2015

    EASA certification of the V12 diesel-engine FADEC; commissioning of the first own EMC chamber.

  9. 2019

    Renaming to Silver Atena GmbH.

  10. 2021

    Market launch of the iONiX DC charging station (25–50 kW).

  11. 2022

    Opening of the new production hall in Karlsfeld.

  12. 2023

    25th company anniversary.

  13. 2025

    Production site Karlsfeld is CO₂-neutral thanks to its own photovoltaic system; all sites supplied with green electricity.

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