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SIMPEX – Fertigung

Hydraulic, pneumatic and lubrication technology: power unit and plant engineering, special cylinders up to 25 t, repair and service at 15 locations

SIMPEX Logo

SIMPEX Hydraulik Gruppe

Leipzig · Neuss · Lüdinghausen · Maisach · Gera · Brandenburg a. d. Havel · Eisenhüttenstadt · Heinersbrück · Elsterheide/Bluno · Trebendorf/Mühlrose · Riesa · Berlin · Peitz · Boxberg · SprembergNew on Amplifa

1975Founded
15Locations and service centers in Germany
up to 25 tUnit weight of manufactured large and special cylinders
Documentationin German, English and Russian

About SIMPEX Hydraulik

SIMPEX Hydraulik Gruppe is a medium-sized service and manufacturing company for hydraulics, pneumatics and central lubrication technology. Its portfolio includes manufacturer-independent repair and overhaul of hydraulic cylinders, pumps, motors, valves and power units, power unit and plant engineering including pipework and commissioning, the manufacture of large and special cylinders with unit weights of up to 25 tonnes, as well as valve control systems in switchgear cabinet, table and column designs. This is complemented by systems engineering with CAD design, electrical engineering/automation, central lubrication, plant modernization, test bench and testing technology, as well as refractory technology for steelworks. As a specialist wholesaler with numerous manufacturer representations — in partnership with Bosch Rexroth since 1994 — SIMPEX also supplies spare parts. Key customers come from open-cast mining, power plant technology, steel production and plant engineering. The group operates 15 locations, branch offices and service centers throughout Germany, including directly at the open-cast mines and power plants of the Lusatia region, with a production facility in Eisenhüttenstadt and headquarters in Leipzig.

Site
Leipzig
Processes
Repair of hydraulic cylinders, Repair of hydraulic pumps, Repair of hydraulic motors, Repair of hydraulic valves, Repair of hydraulic power units, Manufacture of large and special cylinders (hydraulic cylinders), Manufacture of hydraulic power units and hydraulic systems, Manufacture of valve control systems (switchgear cabinet, table and column designs)
Materials
Refractory material, Large and special cylinders, Hydraulic power units & systems, Valve control systems, Central lubrication, Pneumatic systems / compressed air systems, Refractory technology
Certificates
DIN ISO 9001:2015, Accredited specialist operation under the Water Resources Act (WHG), BG-tested company, AD 2000 – HP 0, ISO 9001:2015, Accredited specialist operation under the WHG (Water Resources Act)
Founded
1975
Industries
Open-cast mining/Mining technology, Power plant technology, Steel production, Industry/Plant engineering
  1. 01

    Systems engineering & design

  2. 02

    Manufacture of cylinders, power units and valve control systems

  3. 03

    Hose service & fluid management

  4. 04

    Assembly & commissioning incl. pipework

  5. 05

    Testing (LYNX valve test, accumulator inspection)

  6. 06

    Service, maintenance & plant modernization

  7. 07

    Specialist wholesale & spare parts

Services & Processes

Zyl

Large and special cylinders

Custom hydraulic cylinders up to 25 t unit weight.

Hyd

Hydraulic power units & systems

Design and manufacturing in all performance ranges including pipework.

Vent

Valve control systems

Engineered in switchgear cabinet, table and column designs.

Schm

Central lubrication

Design, installation and maintenance of grease, circulating and oil total-loss lubrication.

Pneu

Pneumatic systems / compressed air systems

Planning, construction and service of compressed air systems.

FF

Refractory technology

Special systems such as ladle milling machines and taphole opening machines for steel production.

FFM

Refractory material

Used in the relining of casting ladles with the ladle milling equipment.

Components & Systems

Hydraulic cylinders (repair & new manufacture)
Hydraulic cylinders (repair & new manufacture)Manufacturer-independent overhaul · Industry/Mining
Hydraulic system / hydraulic power unit
Hydraulic system / hydraulic power unitPower unit & plant engineering · Plant engineering
Pneumatic system & test bench
Pneumatic system & test benchPneumatics & testing technology · Power plant technology
Central lubrication system
Central lubrication systemLubrication technology · Open-cast mining
Pipework / piping
Pipework / pipingAssembly & commissioning · Plant engineering
Hydraulic hose line
Hydraulic hose lineHose service & management · Industry

Inside the production

Cylinder repair
Cylinder repair
Pump repair
Pump repair
Pump service & spare parts
Pump service & spare parts
Hydraulic cylinder repair
Hydraulic cylinder repair
Cylinder system & hydraulic repair
Cylinder system & hydraulic repair
On-site service
On-site service
SIMPEX Hydraulik in action
SIMPEX Hydraulik in action
Plant maintenance in open-cast mining
Plant maintenance in open-cast mining

Industries

Open-cast mining/Mining technologyPower plant technologySteel productionIndustry/Plant engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Repair of hydraulic cylindersAssembly–––––
Repair of hydraulic pumpsAssembly–––––
Repair of hydraulic motorsAssembly–––––
Repair of hydraulic valvesAssembly–––––
Repair of hydraulic power unitsAssembly–––––
Manufacture of large and special cylinders (hydraulic cylinders)Assembly––25 t––
Manufacture of hydraulic power units and hydraulic systemsAssembly–––––
Manufacture of valve control systems (switchgear cabinet, table and column designs)Assembly–––––
Central lubrication (design, engineering, installation and maintenance of grease lubrication,Assembly–––––
Pneumatic systems / compressed air systemsAssembly–––––
Power unit and plant engineering incl. test benches and testing technologyEngineering–––––
Systems engineering / design (3D models, circuit diagrams, documentation, operating manuals inEngineering–––––
Electrical engineering / automation (circuit diagram creation, control technology)Engineering–––––
Assembly and commissioning of power unit installations and systems incl. pipeworkAssembly–––––
Plant maintenance and maintenance contractsTesting–––––
Hose service & management (hydraulic hoses)Assembly–––––
Fluid managementTesting–––––
Accumulator inspection (hydraulic accumulators)Testing–––––
Valve testing with the LYNX valve test device (manufacturer-independent testing of servo andTesting–––––
Plant modernizationAssembly–––––
Refractory technology (special systems for steelworks)Engineering–––––
Ladle milling equipment for casting ladles (relining of casting ladles lined with monolithicMachining––––Refractory material
Taphole opening machine (hot opening of the worn taphole channel of electric arc furnaces withAssembly–––––
Machine tool serviceTesting–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Valve test deviceLYNX––––
Ladle milling equipment (vertical ladle milling machine with guided milling head)SIMPEX HYDRAULIK–––Gera
Taphole opening machine (compressed-air opening hammer)SIMPEX HYDRAULIK–––Gera

Additional services

Manufacturer-independent repair and overhaul (cylinders, pumps, motors, hydraulic power units,Assembly and commissioning of power units and systems incl. pipeworkService & maintenance (plant maintenance, maintenance contracts)Hose service & managementFluid managementAccumulator inspectionSystems engineering (design, CAD, circuit diagrams, documentation)Power unit and plant engineeringManufacture of large and special cylinders (up to 25 t unit weight)Valve control systemsPneumatic systems / compressed air systemsCentral lubrication (grease, circulating, oil total-loss lubrication)Plant modernizationRefractory technology (ladle milling machine, taphole opening machine)Test bench and testing technologyElectrical engineering/automationSpecialist wholesale / spare partsE-commerce platformLYNX valve test device for servo and proportional valves

Reference customers

Bosch Rexroth (partnership, 1994)

Quality & Certificates

All locations have a quality management system; certified to DIN ISO 9001:2015, as an accredited specialist operation under the Water Resources Act (WHG), as a BG-tested company, and to AD 2000 – HP 0.

EvidenceLeipzig
ISO 9001:2015
Accredited specialist operation under the WHG (Water Resources Act)
BG-tested company
AD 2000 – HP 0

History

  1. 1975

    Rolf Schmolz founds Simpex Hydraulik as a trading house

  2. 1977

    Foundation of SIMPEX HYDRAULIK NEUSS

  3. 1991

    Foundation of SIMPEX HYDRAULIK EISENHÜTTENSTADT

  4. 1992

    Foundation of SIMPEX HYDRAULIK BRANDENBURG

  5. 1994

    Start of the partnership with Bosch Rexroth

  6. 1995

    Entry into the open-cast mining field; foundation of SIMPEX HYDRAULIK GERA

  7. 2000

    SIMPEX HYDRAULIK and PIEL launch an e-commerce platform

  8. 2007

    Opening of the service center in Riesa

  9. 2009

    Isar Hydraulik Ottobrunn joins SIMPEX

  10. 2011

    Eisenhüttenstadt moves into new production facility

  11. 2012

    Entry into power plant service

  12. 2018

    New establishment of the Welzow service center

  13. 2021

    Relocation of headquarters to Leipzig

  14. 2022

    Establishment of the Automation competence center

  15. 2024

    EGA joins SIMPEX Hydraulik

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