Manufacture of flight simulators, cockpit components and flight instruments, as well as CNC machining, laser engraving and industrial printing for single parts and small series.
simsystems GmbH
RemshaldenNew on Amplifa
About simsystems
simsystems GmbH in Remshalden near Stuttgart has been a producer and parts supplier for training and entertainment flight simulators since the year 2000. The company manufactures simulation systems, cockpit concepts, custom panels, NVIS-capable panels and displays, as well as backplates and flight instruments to aviation standards; original lightplates are repaired and refurbished. A parts shop offers true-to-detail instruments, switches and pushbuttons by aircraft type; the in-house development Simbus complements the portfolio. In parallel, the industrial service offers single-part and small-series production from a quantity of 1: 3-5-axis CNC milling of sheet stock, aluminium and plastics, sheet metal working from design through laser cutting to finishing, laser engraving with fiber and CO2 lasers, and single- or multi-color industrial printing on metal, plastic and glass. All production steps at the Remshalden site are under one roof. Customers come from aviation, industry and advertising; since 2024 the company has been a member of the BDLI.
- Site
- Remshalden
- Processes
- Laser engraving (fiber and CO2 lasers), CNC milling 3-5 axis, Sheet metal working (design, laser cutting, finishing), Industrial printing (single- or multi-color), Manufacture of signs / signage and information signage systems, One-off production / small-series production, 3D printing, Manufacture of simulation systems, cockpits, panels and flight instruments (e.g. backplates,
- Materials
- Aluminium, Plastics, Sheet stock, Wood, Glass, Metal, Sheet metal
- Certificates
- Manufacturing to aviation standards
- Industries
- Aviation (flight simulators, training and entertainment), Industry (single-part and small-series production), Advertising (signage)
- 01
Design
- 02
Laser engraving (fiber/CO2 laser)
- 03
CNC milling 3-5 axis
- 04
Sheet metal working (laser cutting, finishing)
- 05
Industrial printing
- 06
3D printing
- 07
Assembly of simulation systems, panels and instruments
- 08
Repair/refurbishment of original lightplates
Materials and Processes
Aluminium
Machining in modern 3-5-axis CNC milling centers, especially for one-off parts and small series.
Plastics
For CNC machining, laser engraving and industrial printing.
Metal
Laser engraving and single- or multi-color industrial printing.
Glass
Printable by industrial printing with high precision.
Wood
Laser engraving on almost any material, including wood.
Sheet metal
Sheet metal working across the entire process chain from design to finishing.
Sheet stock
Machining in 3-5-axis CNC milling centers.
Locations
Remshalden
DEProduction and sales: administration, manufacturing under one roof
- Lot size
- One-off parts and small series from a quantity of 1
- Materials
- Aluminium, plastics, sheet stock, sheet metal, metal, glass, wood
- Fiber laser engraving machine
- CO2 laser engraving machine
- 3-5-axis CNC milling center
- Laser cutting system (sheet metal working)
- 3D printing
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Laser engraving (fiber and CO2 lasers)Surface | – | – | – | – | Metal, Plastic, Wood |
| CNC milling 3-5 axisMachining | – | – | – | 1 | Sheet stock, Aluminium, Plastics |
| Sheet metal working (design, laser cutting, finishing)Forming | – | – | – | – | Sheet metal |
| Industrial printing (single- or multi-color)Surface | – | – | – | – | Metal, Plastic, Glass |
| Manufacture of signs / signage and information signage systemsSurface | – | – | – | – | – |
| One-off production / small-series productionJoining | – | – | – | 1 | – |
| 3D printingAdditive | – | – | – | – | – |
| Manufacture of simulation systems, cockpits, panels and flight instruments (e.g. backplates,Assembly | – | – | – | – | – |
| Repair and refurbishment of original lightplatesEngineering | – | – | – | – | – |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Fiber laser engraving machine | – | – | – | – | Remshalden |
| CO2 laser engraving machine | – | – | – | – | Remshalden |
| 3-5-axis CNC milling center | – | – | – | – | Remshalden |
Additional services
Quality
Simulation systems and spare parts are manufactured to aviation standards; a deep in-house manufacturing machine park ensures quality and on-time delivery.
| Evidence | Remshalden |
|---|---|
| Manufacturing to aviation standards |
History
- 2000
Start as a producer and parts supplier for training and entertainment flight simulators
- 2024
Production of the new development Artificial Horizon Ø57mm (PRO range) launched
- 2024
New PRO product A320DU / A320 Display Unit
- 2024
Member of the BDLI (report dated 16.12.2024)