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SITEC – Fertigung

Laser machining machines, assembly systems and precision series production for automotive, hydrogen technology and medical technology.

SITEC Logo

SITEC Industrietechnologie GmbH

09114 Chemnitz (Bornaer Straße 192)New on Amplifa

1991Founded
>300Employees
+3.000Production systems delivered worldwide
8.5 million parts/yearSeries production of diesel injection components (2004)
HRB 4663, Amtsgericht ChemnitzCommercial register

Mechanical engineering and series production from Chemnitz

SITEC Industrietechnologie GmbH is a mechanical engineering company founded in 1991 in Chemnitz with more than 300 employees. The company develops and manufactures CNC laser machining machines, scalable assembly systems and special-purpose systems, and also operates its own series production of precision components. The process spectrum covers laser cutting (also from coil), laser welding including low-pressure processes (clean welding), laser hardening, laser powder deposition welding, laser drilling with µm precision, as well as electrochemical machining (EC) and mechanical series machining. Materials processed include steel, stainless steel, titanium, Nitinol, aluminium, copper alloys, plastics and glass. Core industries are automotive, hydrogen and fuel cell technology, medical technology and solar thermal. With more than 3,000 production systems delivered worldwide, SITEC serves customers in Europe, Asia, America and Australia; global service is provided via connACT SERVICES.

Site
Chemnitz
Processes
Laser welding, Laser cutting (also from coil, 2D/3D), Laser hardening, Laser micro machining (laser structuring, laser ablation), Laser drilling (hole diameters from 2 µm, µm precision), Laser powder deposition welding, Laser welding under low pressure (clean welding), Automated assembly (force-displacement-monitored joining, screwdriving, riveting, crimping,
Materials
Steel, Stainless steel, Titanium, Nitinol, Aluminium, Copper and copper alloys, Plastics, Glass
Certificates
DIN EN ISO 9001:2015, IATF 16949:2016, DIN EN ISO 14001:2015, TISAX, ISO 9001, IATF 16949, ISO 14001
Founded
1991
Employees
>300
Industries
Automotive, Hydrogen / Hydrogen and fuel cell technology, Medical technology, Solar thermal, Medical technology
  1. 01

    Engineering and technology development

  2. 02

    Prototype manufacturing / fast prototyping

  3. 03

    Laser technology (cutting, welding, hardening, micro machining)

  4. 04

    Electrochemical and mechanical machining

  5. 05

    Assembly and automation

  6. 06

    Quality assurance (metrology, optical inspection,

  7. 07

    System engineering and commissioning

  8. 08

    Worldwide service (connACT SERVICES)

Materials and processes

LS

Laser cutting (2D/3D, also from coil)

Precise cutting of steel, stainless steel, titanium, aluminium and copper alloys, also coil-to-coil with inline measurement.

LW

Laser welding incl. clean welding (low pressure)

Joining with clean seam quality; laser welding under low-pressure conditions has been established since 2017.

LH

Laser hardening

Heat treatment of series components, e.g. diesel injection parts on in-house laser hardening systems.

LB

Laser drilling

Hole diameters from 2 µm with µm precision.

LMB

Laser micro machining (structuring, ablation)

Surface machining of steel, titanium, Nitinol, plastics and glass.

ECM

Electrochemical machining (ECM/EWS)

Force- and stress-free cutting of precision metal components; since 2004 as an in-house system, EWS.

MP

Mechanical series machining (machining)

Series production of metal components according to IATF 16949.

PA

Laser powder deposition welding

Deposition welding for coating and repair of components.

MA

Automated assembly

Force-displacement-monitored joining, screwdriving, riveting, crimping, clinching, dosing and potting.

QA

Quality assurance

Metrology, optical inspection, leak and flow testing as well as marking (DMC, laser marking).

Locations

Standort Chemnitz

Chemnitz

DE

Headquarters, production (mechanical engineering and series production)

Lot size
Prototypes, pre-series, small and large series
Materials
Steel, stainless steel, titanium, Nitinol, aluminium, copper alloys, plastics, glass
  • CNC laser machines LS / LS Precision and LC series
  • Robot-based CNC laser machines FlexCell series
  • VARIOMODUL assembly system
  • Coil laser systems (coil-to-coil)
  • ECM system EWS
  • Laser hardening systems
  • Rotary indexing tables and linked assembly systems
  • Laser laboratory
  • Testing systems (metrology, optical inspection, leak/flow testing)

Components and systems

Assembly system VARIOMODUL series
Assembly system VARIOMODUL seriesAssembly system · Mechanical engineering
Robot-based laser machine FlexCell series
Robot-based laser machine FlexCell seriesLaser welding/laser cutting · Mechanical engineering
Prototype and first sample
Prototype and first samplePrototype manufacturing · Engineering
Custom fixture
Custom fixtureFixture construction · Engineering
Linked assembly line with robot
Linked assembly line with robotAssembly and automation · Series production
Intelligent medical consumables (connectors, tubing)
Intelligent medical consumables (connectors, tubing)Assembly · Medical technology

Inside the production

Standard laser machining machines from in-house production
Standard laser machining machines from in-house production
Machine detail of an assembly system
Machine detail of an assembly system
Special-purpose machine construction for efficient and scalable production
Special-purpose machine construction for efficient and scalable production
Service technician at work on a system
Service technician at work on a system
Maintenance of a robot arm by service technicians
Maintenance of a robot arm by service technicians
Assembly system detail
Assembly system detail
World map of SITEC markets: Europe, Asia, America, Australia
World map of SITEC markets: Europe, Asia, America, Australia

Industries

AutomotiveHydrogen / Hydrogen and fuel cell technologyMedical technologySolar thermalMedical technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Laser weldingJoining–––––
Laser cutting (also from coil, 2D/3D)Cutting––––Steel, Stainless steel, Titanium, Aluminium, Copper and copper alloys, Plastics, Glass
Laser hardeningHeat treatment–––––
Laser micro machining (laser structuring, laser ablation)Surface––––Steel and stainless steel, Titanium, Nitinol, Aluminium, Copper and copper alloys, Plastics, Glass
Laser drilling (hole diameters from 2 µm, µm precision)Cuttingµm range––––
Laser powder deposition weldingJoining–––––
Laser welding under low pressure (clean welding)Joining–––––
Automated assembly (force-displacement-monitored joining, screwdriving, riveting, crimping,Assembly–––––
Resistance spot weldingJoining–––––
Capacitor discharge weldingJoining–––––
Handling (pick and place, workpiece carrier and shuttle systems, robot systems, rotary indexingAutomation–––––
Quality assurance (metrology, optical inspection, leak and flow testing)Testing–––––
Marking (DMC, QR, barcode, laser marking, needle embossing)Surface–––––
Mechanical machining of metal components (series production)Machining–––––
Electrochemical machining (EC) of metal componentsCutting–––––
Fixture constructionEngineering–––––
Prototype manufacturing / fast prototypingEngineering–––––
Laser cutting of implantsCutting–––––
FEINforming and FLEXwelding (with Feintool, bipolar plates/interconnectors)Forming–––––

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC laser machine (LS, LS Precision series)SITEC LS series–––Chemnitz
CNC laser machine (LC series)SITEC LC series–––Chemnitz
Robot-based CNC laser machine (FlexCell)SITEC FlexCell series–Width from 3,500 mm x depth from 3,500 mm–Chemnitz
Modular assembly system VARIOMODULSITEC VARIOMODUL–Width from 1,300 mm x depth 1,500 mm–Chemnitz
Coil laser system (laser cutting from coil, coil-to-coil)SITEC–––Chemnitz
Rotary indexing tables, palletizing systems, linked assembly systems (special-purpose systems)SITEC–––Chemnitz
ECM systemSITEC EWS––2004Chemnitz
Laser machining machineSITEC LWS––1996Chemnitz
Laser hardening systems (series production)SITEC––2004Chemnitz

Additional services

Technology developmentPrototype manufacturing / fast prototypingPre-series and small-series productionLarge-series productionFixture constructionTesting/testing process integrationService (connACT SERVICES, worldwide service)Laser laboratory / application developmentDesign/engineering and process consultingDigitalization of production (connACT FACTORY)

Reference customers

Feintool (technology partner)

Quality and certifications

Quality assurance is integrated into the process with metrology, optical inspection as well as leak and flow testing. Certified according to ISO 9001, IATF 16949 and ISO 14001; since 2024 the company has held the TISAX® label for information security.

EvidenceChemnitz
ISO 9001
IATF 16949
ISO 14001
TISAX

History

  1. 1991

    Founded by Dr. Harald Förster and Dr. Klaus Rudolph; focus on technical development services as well as development and construction of assembly stations.

  2. 1995

    Start of series production of precision components (laser material processing and EC machining).

  3. 1996

    Market launch of the LWS laser machining machine, first ISO 9001 certification, start of in-house training.

  4. 2001

    Market launch of the modular VARIOMODUL assembly system; construction of a new 4,000 m² assembly and production hall.

  5. 2003

    First certification according to DIN EN ISO 14001.

  6. 2004

    Market launch of the ECM system EWS; series production of diesel injection components on in-house laser hardening systems with an annual output of 8.5 million parts.

  7. 2005

    First certification according to ISO/TS 16949 (today IATF 16949); acquisition of SITEC Automation GmbH.

  8. 2007

    Generational change: Dr. Jörg Lässig and Dr. Friedemann Otto take over the management.

  9. 2008

    Expansion by a further 2,000 m² for production and technology development in laser machining.

  10. 2010

    Introduction of the LS series for micro and macro machining.

  11. 2012

    Set-up of a laser laboratory.

  12. 2015

    Development of laser cutting and laser-based joining technologies as well as glass-metal joints for solar thermal applications.

  13. 2016

    Further development of the LS series for seamless integration into fully automated production systems.

  14. 2017

    Establishment of "clean welding by SITEC" (laser welding under vacuum).

  15. 2018

    Expansion of production area for series production in Chemnitz by 3,500 m².

  16. 2024

    Receipt of the TISAX® label for information security.

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