Development and manufacturing of cell voltage monitoring systems, test solutions and cable harnesses for electrochemical applications
SMART TESTSOLUTIONS GmbH
StuttgartNew on Amplifa
About SMART TESTSOLUTIONS
SMART TESTSOLUTIONS GmbH, headquartered in Stuttgart, develops and manufactures cell voltage monitoring (CVM) systems as well as test solutions for electronic components. The CVM systems are used in research and development of electrochemical cell systems as well as in series applications, and include modules for cell voltage monitoring along with cell contacting, mechanics and corresponding cable harnesses. The manufacturing department produces cable harnesses, adapters and disconnect adapters from automotive-specific cables and connectors, as well as pre-assembled wiring sets for test systems and breakout boxes. The company also realizes measurement and simulation assemblies, cell simulations for the validation of battery management systems, and with Productizing offers the transfer of test systems into series production. Application industries include automotive, marine, aviation, as well as electrolysers and hydrogen technologies – from prototype to target application across the entire life cycle of stationary and mobile hydrogen systems.
- Site
- Stuttgart
- Processes
- Cell Voltage Monitoring systems (cell voltage monitoring) including cell contacting, cable, Test solutions for electronic components with in-house measurement and simulation assemblies, Test systems for electrochemical plants (fuel cell systems, electrolysers, batteries), Manufacturing of cable harnesses, adapters and disconnect adapters, pre-assembled wiring sets for, Breakout boxes, Productizing – transfer of test systems into series production, Testers for the validation of battery management systems, Cell simulation for BMS validation
- Materials
- automotive-specific cables, connectors, Automotive-specific cables, Connectors
- Industries
- Automotive, Marine, Aviation, Electrolysers / Power generation, Hydrogen technologies, Fuel cell systems
- 01
Engineering and design of the test solution
- 02
Development of in-house measurement and simulation assemblies
- 03
Manufacturing of cable harnesses, adapters and assembly parts
- 04
Integration of CVM modules and cell contacting
- 05
Productizing – transfer of the test system into series production
Materials & Components
Automotive-specific cables
Processed by the manufacturing team for cable harnesses and wiring sets.
Connectors
Automotive-specific connectors for adapters, disconnect adapters and cable harnesses.
Locations
Stuttgart
DEHeadquarters
- Materials
- Automotive-specific cables, connectors
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Cell Voltage Monitoring systems (cell voltage monitoring) including cell contacting, cableTesting | – | – | – | – | – |
| Test solutions for electronic components with in-house measurement and simulation assembliesTesting | – | – | – | – | – |
| Test systems for electrochemical plants (fuel cell systems, electrolysers, batteries)Testing | – | – | – | – | – |
| Manufacturing of cable harnesses, adapters and disconnect adapters, pre-assembled wiring sets forJoining | – | – | – | – | automotive-specific cables, connectors |
| Breakout boxesTesting | – | – | – | – | – |
| Productizing – transfer of test systems into series productionEngineering | – | – | – | – | – |
| Testers for the validation of battery management systemsTesting | – | – | – | – | – |
| Cell simulation for BMS validationTesting | – | – | – | – | – |
| MCM Intelli-X – maximum measurement performance with minimal installation spaceTesting | – | – | – | – | – |
| SMART HarnessHub – structured test environments for zone controllersTesting | – | – | – | – | – |
Additional services
History
30 years of CVM experience at SMART TESTSOLUTIONS
14,000 CVM G5 modules in use worldwide