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SMF Kabelkonfektionen – Fertigung

Contract manufacturing of single wires up to highly complex cable assemblies, control cabinet wiring and assembly services

SMF Kabelkonfektionen Logo

SMF Produktions-, Handels- u. BeteiligungsgmbH

Neckenmarkt (AT) · Serbia (RS)New on Amplifa

1996Founded
approx. 50Employees in Austria and Serbia
3Sites in Austria and Serbia
up to 3 daysPossible delivery time
100 %Electrically tested products (WEE cable assembly testers)

About SMF Kabelkonfektionen

SMF Produktions-, Handels- u. BeteiligungsgmbH is a cable assembly company headquartered in Neckenmarkt (Burgenland) with several manufacturing sites in Serbia, certified to ISO 9001:2015 since 1998. The company produces cable assemblies from all commercially available cables and connectors; the product range extends from single wires from 0.08 mm² via simple cables to control cabinet wiring and highly complex cable assemblies. In addition to assembly, the service portfolio includes materials procurement via international supplier networks as well as assembly services of all kinds, also with material supplied by the customer. Depending on customer requirements, cable assemblies are mounted on custom sheet-metal brackets or in housings; electronic components, controls and electronic parts can be integrated. The manufacturing plants in Serbia receive complete material sets and deliver the assemblies to headquarters in Neckenmarkt for 100 % electrical testing; customers from industries such as railway technology, medical technology, mechanical engineering or energy technology are supplied from there.

Site
Neckenmarkt
Processes
Cable assembly manufacturing (single wires to highly complex cable assemblies, control cabinet, Cutting of wires from 0.08 mm², Crimping (manual tools, semi-automatic machines, fully automatic machines, with crimp force, Soldering with solder, brazing, micro-soldering under magnification, Ultrasonic welding up to 75 mm², IDC (insulation displacement) technology, Wire and component printing (white and black), cable labelling, Taping and binding
Materials
Cables (all commercially available), Connectors, Sheet-metal brackets, Cables and wires, Copper strands, Plastics
Certificates
ISO 9001:2015, ISO 9001
Founded
1996
Employees
50
Industries
Railway technology, Medical technology, Prosthetics technology, Automotive engineering, Heavy vehicles, Slot machines
  1. 01

    Materials procurement via international supplier network

  2. 02

    Cutting of wires and strands (from 0.08 mm²)

  3. 03

    Crimping, soldering, ultrasonic welding, IDC (insulation displacement)

  4. 04

    Wire and component printing, marking, taping and binding

  5. 05

    Assembly and mounting in Serbia (complete material sets)

  6. 06

    100 % visual and electrical testing in Neckenmarkt

  7. 07

    Shipping or delivery from buffer warehouse

Materials & Manufacturing Technologies

Kabel

Cables and wires

All commercially available cable types are processed from a cross-section of 0.08 mm².

Stecker

Connectors

Processing of all commercially available connectors in cable assemblies and control cabinet wiring.

Cu

Copper strands

Ultrasonic welding of copper connections up to 75 mm² cross-section.

Kunststoff

Plastics

Plastic injection moulding for potting and overmoulding of cable connections.

Stahl

Sheet-metal brackets

Cable assemblies are mounted on custom sheet-metal brackets or in housings.

Sites

Standort Neckenmarkt

Neckenmarkt

AT

Headquarters, 100 % testing, logistics, buffer warehouse

Materials
Cables, connectors, plastics
  • WEE cable assembly tester
  • Cross-section (micrograph) laboratory
  • Crimping machines with crimp force monitoring
Standort Serbia

Serbia

RS

Production sites for cable assembly manufacturing and assembly services

Materials
Cables, connectors, plastics
  • Fully automatic crimping machines (2)
  • Semi-automatic crimping machines
  • Manual crimping tools
  • Ultrasonic welding system up to 75 mm²
  • Cross-section (micrograph) laboratory

Components

Cable assembly
Cable assemblyCable assembly · Mechanical engineering
Assembled wire harnesses
Assembled wire harnessesCable assembly · Automotive
Cable assembly on sheet-metal bracket
Cable assembly on sheet-metal bracketCable assembly · Control cabinets
Control cabinet wiring
Control cabinet wiringCable assembly · Energy technology
Highly complex cable assembly
Highly complex cable assemblyCable assembly · Railway technology
Potted cable connection
Potted cable connectionPlastic injection moulding · Medical technology

Inside the production

Cable assembly manufacturing with crimp force monitoring
Cable assembly manufacturing with crimp force monitoring
Assembly of wire harnesses
Assembly of wire harnesses
Crimping with fully automatic machines
Crimping with fully automatic machines
Taping and binding of cable assemblies
Taping and binding of cable assemblies
Electrical testing in the cable assembly tester
Electrical testing in the cable assembly tester
Component marking and wire printing
Component marking and wire printing
Assembly of cable harnesses in production
Assembly of cable harnesses in production
Production steps of cable assembly
Production steps of cable assembly

Industries

Railway technologyMedical technologyProsthetics technologyAutomotive engineeringHeavy vehiclesSlot machinesLaboratory equipmentAircraft constructionLogistics systemsSafety systemsTraffic control systemsCommunications technologyControl cabinetsMechanical engineeringEnergy technologyHeat pumpsPellet stovesStorage systems

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cable assembly manufacturing (single wires to highly complex cable assemblies, control cabinetAssembly––––Cables and connectors (all commercially available)
Cutting of wires from 0.08 mm²Assembly––––Wires/cables
Crimping (manual tools, semi-automatic machines, fully automatic machines, with crimp forceJoining––––Cables/wires
Soldering with solder, brazing, micro-soldering under magnificationJoining––––Cables/wires, components
Ultrasonic welding up to 75 mm²Joining––––Copper/wires
IDC (insulation displacement) technologyJoining––––Cables/wires
Wire and component printing (white and black), cable labellingSurface treatment––––Cables/wires
Taping and bindingAssembly––––Cable assemblies
Component markingAssembly–––––
Plastic injection moulding (cable potting/overmoulding)Plastics––––Plastics
Mounting of cable assemblies on sheet-metal brackets or in housings, installation of electronicAssembly––––Sheet metal, plastic housings, electronics
Assembly services of all kinds (also with customer-supplied material)Assembly–––––
Materials procurement via international supplier networkEngineering–––––
100 % electrical testing (WEE cable assembly tester, 20 mA, continuity, interruption, short circuit)Testing–––––
High-voltage testTesting–––––
Functional testTesting–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Fully automatic crimping machine–2––Serbia/Austria
Semi-automatic crimping machine––––Serbia/Austria
Manual crimping tool–––––
WEE cable assembly testerWEE–––Neckenmarkt
Cross-section (micrograph) laboratory––––all production sites
Ultrasonic welding system––up to 75 mm²––

Additional services

Cable assembly (single wires to highly complex cable assemblies)Materials procurementAssembly servicesControl cabinet wiringInstallation of electronics/controlsBuffer warehouse/logisticsElectrical testing (WEE cable assembly tester)High-voltage testFunctional testCross-section (micrograph) laboratoryPlastic injection mouldingTapingWire and component printingUltrasonic welding up to 75 mm²SolderingIDC (insulation displacement) technology

Quality

All products are visually inspected and 100 % electrically tested for continuity, interruption and short circuit at 20 mA using WEE cable assembly testers; high-voltage testing and functional testing are additionally available. All crimping machines have crimp force monitoring, and all production sites are equipped with their own cross-section (micrograph) laboratory.

EvidenceNeckenmarktSerbia
ISO 9001

History

  1. 1981

    Predecessor companies were already engaged in cable assembly.

  2. 1996

    Founding of SMF by Berthold Felber through the merger of two predecessor companies.

  3. 1998

    Initial certification to ISO 9001.

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