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SOFLEX – Fertigung

Manufacturing execution systems and automation for digitalized, automated production from lot size 1

SO

SOFLEX Fertigungssteuerungs-GmbH

Peter-Schaufler Straße 12, 72108 Rottenburg, DeutschlandNew on Amplifa

1984Founded
11–50Employees
1500+Installations worldwide
Rottenburg (DE)Location

About SOFLEX

SOFLEX Fertigungssteuerungs-GmbH is a software provider for manufacturing execution systems and industrial automation headquartered in Rottenburg, Baden-Württemberg. Since 1984, the company has been developing software for organizing and controlling automated production systems, manufacturing cells and conventional machining machines. The solution encompasses detailed planning and order control, provision of NC programs and operating resources, control of workpiece flow as well as machine and operational data collection (MDE/BDE). It connects machines to overlaying systems such as ERP, CAD/CAM and PDM/PLM in a vendor-independent manner via standardized interfaces such as OPC UA. The software is designed for maximum productivity with small lot sizes and high workpiece variance and is developed entirely in-house. With more than 1500 installations worldwide, SOFLEX serves industries such as mechanical engineering, tool and die making, the automotive industry, medical technology, aerospace and energy technology. The service portfolio ranges from the standalone solution for individual machines to automation of manufacturing cells and lines through to turnkey smart factory solutions including hardware and software.

Site
Rottenburg
Processes
Manufacturing execution system / order control (software), Automation for manufacturing cells/lines, Turnkey smart factory solutions (hardware & software), NC program management, Machine and operational data collection (MDE/BDE), Robot cell and pallet system integration, Manufacturing execution systems (order control, detailed planning), Smart factory/turnkey solutions (hardware & software)
Materials
Manufacturing execution system, Automation for manufacturing cells and lines, Smart factory turnkey solution, NC program management, Machine and operational data collection, Standardized interfaces
Founded
1984
Employees
11–50
Industries
Mechanical engineering, Tool and die making, Automotive industry, Medical technology, Aerospace, Energy technology
  1. 01

    Requirements analysis and consulting

  2. 02

    In-house software development

  3. 03

    Integration of machines and automation components

  4. 04

    Commissioning of the manufacturing cell/system

  5. 05

    MDE/BDE introduction and visualization

  6. 06

    Training, online workshops and 24/7 service

Scope of Services and Interfaces

MES

Manufacturing execution system

Software for detailed planning, order control and provision of production data at manual workstations and machining centers.

AUT

Automation for manufacturing cells and lines

Control of automated processes for variant production down to lot size 1.

Smart Factory

Smart factory turnkey solution

Vendor-independent implementation of hardware and software for the smart factory.

NC-Management

NC program management

Management and automatic provision of NC programs and production documents.

MDE/BDE

Machine and operational data collection

Collection of machine and operational data including OEE key figures and online alerting.

Schnittstellen

Standardized interfaces

Plant-independent, vendor-neutral connection of machines and automation components.

Locations

Standort Rottenburg

Rottenburg

DE

Headquarters, software development and service

  • In-house software development
  • Integration of CNC machining centers (Hermle, DMG MORI, Grob, Heller, Chiron, Mazak, Okuma)
  • Connection of grinding machines (Walter, Rollomatic, Studer, Blohm, JUNKER)
  • Connection of EDM machines (GF, Charmilles, Makino)
  • Control of robots, pallet handling and autonomous transport robots

Solutions and Modules

Manufacturing execution system for standalone machines
Manufacturing execution system for standalone machinesSoftware · Single machine
Automation for manufacturing cells and lines
Automation for manufacturing cells and linesExecution system and automation · Variant production
Smart factory turnkey solution
Smart factory turnkey solutionHardware and software · Digitalized production
Management of production data
Management of production dataSoftware module · Order data and work plans
Operating resource organization
Operating resource organizationSoftware module · Tool and fixture requirements
Machine and operational data collection
Machine and operational data collectionSoftware module · MDE/BDE

Inside the production

Automated process in production
Automated process in production
Digitalization: seamless data flow between ERP/MES and systems
Digitalization: seamless data flow between ERP/MES and systems
Online visualization and monitoring of system states
Online visualization and monitoring of system states
Intelligent use of operating resources
Intelligent use of operating resources

Industries

Mechanical engineeringTool and die makingAutomotive industryMedical technologyAerospaceEnergy technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacturing execution system / order control (software)Engineering–––Lot size 1–
Automation for manufacturing cells/linesEngineering–––Lot size 1–
Turnkey smart factory solutions (hardware & software)Engineering–––––
NC program managementEngineering–––––
Machine and operational data collection (MDE/BDE)Inspection–––––
Robot cell and pallet system integrationAssembly–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC machining centers (connectable)Hermle, DMG MORI, Grob, Heller, Chiron, Mazak, Okuma––––
Lathes (connectable)Hermle, DMG MORI, Grob, Heller, Chiron, Mazak, Okuma––––
Grinding machines (connectable)Walter, Rollomatic, Studer, Blohm, JUNKER––––
EDM machines (connectable)GF, Charmilles, Makino––––
Laser and measuring machines (connectable)–––––
Robots / workpiece and pallet handling / autonomous transport robots (controllable)–––––

Additional services

Manufacturing execution systems (order control, detailed planning)Automation for manufacturing cells/linesSmart factory/turnkey solutions (hardware & software)NC program managementTool and operating resource organizationMachine and operational data collection (MDE/BDE)Integration of ERP, CAD/CAM, PDM/PLM systemsOnline workshops/training

History

  1. 1984

    Founding of SOFLEX Fertigungssteuerungs-GmbH

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