Special machinery and plant engineering with a focus on sewing and ultrasonic welding automation for the filter industry
SOMARITEC GmbH
Wald-MichelbachNew on Amplifa
About SOMARITEC
SOMARITEC GmbH, based in Wald-Michelbach, is a specialist in custom special machinery and plant engineering with a focus on ultrasonic welding and sewing automation. The company develops and manufactures machines and systems including those for the production of filter bags and filter hoses, among them the FTNA-300 filter bag sewing system, the SFA-200 filter hose sewing and welding system, and the fully automatic CT-UWF1 ultrasonic filter bag welding system. The portfolio is complemented by apparatus such as extraction systems, hole punching machines, stretching devices, carton folding systems, cross cutters, printers, marking systems and hot cutting systems. In addition to building new machines, SOMARITEC offers mechanical design (3-D design, drawings, documentation), control engineering with electrical design in Eplan, control cabinet construction and Siemens PLC programming, prototype construction, parts and assembly manufacturing, commissioning, as well as maintenance, servicing and CE conformity of existing systems. Core competencies include sewing technology, ultrasonic, adhesive and hot-melt technology, unwinding and rewinding technology, and cutting, folding, conveying and stacking technology. The company supplies customers within the European Union and operates bilingually (German/English).
- Site
- Wald-Michelbach
- Processes
- Special machinery and plant engineering (custom), Sewing technology (sewing automation), Ultrasonic welding technology, Adhesive bonding technology, Hot-melt technology, Unwinding and rewinding technology, Cutting technology, Folding technology
- Materials
- Plastic (filter bags/filter hoses, hole punching for plastic frames), Carton, Ultrasonic welding technology, Sewing and hot-air/hot-wedge welding technology, Adhesive and hot-melt technology, Cutting and folding technology
- Certificates
- CE conformity
- Industries
- Filter technology/filtration, Special machinery engineering, Packaging, Filter technology/filtration (e.g. filter bags and filter hoses)
- 01
Design (3-D, drawings, documentation)
- 02
Control engineering (Eplan, control cabinet construction, Siemens PLC)
- 03
Mechanical and electronic assembly
- 04
Manufacturing of parts and assemblies
- 05
Assembly and commissioning
- 06
Maintenance, servicing, CE conformity
Materials and Processes
Ultrasonic welding technology
Fully automatic welding of filter bags made of plastic, among other things using a patented top-spacer process in straight or conical shape.
Sewing and hot-air/hot-wedge welding technology
Production of filter hoses and filter bags on a single system using sewing technology, hot-air and hot-wedge processes.
Adhesive and hot-melt technology
Joining technology, among other things for carton folding and gluing systems.
Cutting and folding technology
Cross cutters, ring band cutting machines and carton folding systems for cutting and processing.
Locations
Wald-Michelbach
DEHeadquarters, design, manufacturing and assembly
- Materials
- Plastic, carton, steel (mechanical engineering)
- FTNA-300 filter bag sewing system
- SFA-200 filter hose sewing and welding system
- CT-UWF1 ultrasonic filter bag welding system
- MSS-445 mobile cross cutter
- KFA-830 carton folding system
- KFK-840 carton folding and gluing system
- Laser cutter
Machines and Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Special machinery and plant engineering (custom)Assembly | – | – | – | – | – |
| Sewing technology (sewing automation)Joining | – | – | – | – | – |
| Ultrasonic welding technologyJoining | – | – | – | – | Plastic |
| Adhesive bonding technologyJoining | – | – | – | – | – |
| Hot-melt technologyJoining | – | – | – | – | – |
| Unwinding and rewinding technologyAssembly | – | – | – | – | – |
| Cutting technologyMachining | – | – | – | – | – |
| Folding technologyForming | – | – | – | – | – |
| Conveying technologyAssembly | – | – | – | – | – |
| Stacking and destacking technologyAssembly | – | – | – | – | – |
| Spare parts/parts manufacturingMachining | – | – | – | – | – |
| Maintenance, repairs, reconditioning, servicing, CE conformity of special machinery andAssembly | – | – | – | – | – |
| Design of special machinery and standard systems (3-D design, drawings, documentation)Engineering | – | – | – | – | – |
| Hot-air welding (filter sewing systems)Joining | – | – | – | – | – |
| Hot-wedge weldingJoining | – | – | – | – | – |
| Control engineering: electrical design (Eplan), control cabinet construction, programming (SiemensEngineering | – | – | – | – | – |
9 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Special machinery/plant engineering (custom production and automation systems) | – | – | – | – | Wald-Michelbach |
| Filter bag sewing system | SOMARITEC FTNA-300 | – | – | – | Wald-Michelbach |
| Filter hose sewing and welding system | SOMARITEC SFA-200 | – | – | – | Wald-Michelbach |
| Ultrasonic filter bag welding system | SOMARITEC CT-UWF1 | – | – | – | Wald-Michelbach |
| Mobile cross cutter | SOMARITEC MSS-445 | – | – | – | Wald-Michelbach |
| Carton folding system | SOMARITEC KFA-830 | – | – | – | Wald-Michelbach |
| Carton folding and gluing system | SOMARITEC KFK-840 | – | – | – | Wald-Michelbach |
| Laser cutter | – | – | – | – | Wald-Michelbach |
| Extraction systems, hole punching machines, stretching devices, ring band cutting machines, cuff | SOMARITEC | – | – | – | Wald-Michelbach |
Additional services
Reference customers
Quality
The company offers maintenance, repairs, reconditioning and CE conformity for special machinery and standard systems, as well as commissioning and optimization of existing systems. Certificates are not listed on the website.
| Evidence | Wald-Michelbach |
|---|---|
| CE conformity |
History
- 2022
Participation in FILTECH in Cologne (8.–10.03.2022, Hall 7, Stand L9) with a world-first innovation in filter bag technology