
Design, manufacturing and management of special machinery, systems and fixtures

Sommerfeld engineering solutions
42799 Leichlingen · GermanyNew on Amplifa
About us
Sommerfeld engineering solutions is an owner-managed engineering office based in Leichlingen, specialising in special machinery, systems and fixture engineering. Its services include design and development, automation technology, concept development, product development, calculation and simulation as well as drawing derivation and documentation. In manufacturing, the company produces special machinery, fixtures, prototypes, gauges and acceptance gauges, small series, mould-making tooling and demonstration models; first samples as well as small, zero and series production are carried out through a network of partner companies. In the area of management, the company offers schedule and cost management, FMEA execution, support with process analyses and the evaluation of customer requirements. CAD tools used include Unigraphics NX and Catia, and on request also Pro-Engineer, Solid Edge and Inventor. Reference customers include companies from mechanical engineering, automotive, medical technology and industry such as Bayer HealthCare, Bertrandt, Johnson Controls, Rolls-Royce, SKF, Osram and Zwilling.
- Site
- Leichlingen
- Processes
- Design and development of special machinery / fixtures, Automation technology, Concept development, Product development, Design implementation, Calculation and simulation, Drawing derivation, Documentation
- Materials
- Unigraphics NX, Catia, Pro-Engineer, Solid Edge, Inventor
- Certificates
- FMEA, Gauges and acceptance gauges (in-house manufacturing)
- Industries
- Special machinery engineering, Plant engineering, Fixture engineering, Automation technology
- 01
Evaluation of customer requirements
- 02
Concept development
- 03
Design and development
- 04
Calculation and simulation / drawing derivation
- 05
Manufacturing of special machinery, fixtures and gauges
- 06
Series production via partner network
- 07
FMEA and process analyses
Tools and working methods
Unigraphics NX, Catia
CAD tools used for design, drawing derivation and documentation.
Pro-Engineer, Solid Edge, Inventor
Additional CAD tools available on request.
Locations

Leichlingen
DEHeadquarters, engineering and coordination
- Lot size
- Prototypes, small series
Services



Inside the production





Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Design and development of special machinery / fixturesEngineering | – | – | – | – | – |
| Automation technologyEngineering | – | – | – | – | – |
| Concept developmentEngineering | – | – | – | – | – |
| Product developmentEngineering | – | – | – | – | – |
| Design implementationEngineering | – | – | – | – | – |
| Calculation and simulationEngineering | – | – | – | – | – |
| Drawing derivationEngineering | – | – | – | – | – |
| DocumentationEngineering | – | – | – | – | – |
| Special machinery / fixtures (manufacturing)Assembly | – | – | – | – | – |
| PrototypesAssembly | – | – | – | – | – |
| Gauges and acceptance gaugesTesting | – | – | – | – | – |
| Small seriesAssembly | – | – | – | – | – |
| Mould makingAssembly | – | – | – | – | – |
| ToolingAssembly | – | – | – | – | – |
| Demonstration modelsAssembly | – | – | – | – | – |
| First sample construction (via partner network)Assembly | – | – | – | – | – |
| Manufacturing of small and zero series (via partner network)Assembly | – | – | – | – | – |
| Series production (via partner network)Assembly | – | – | – | – | – |
| FMEA executionTesting | – | – | – | – | – |
| Process analyses (support)Engineering | – | – | – | – | – |
Additional services
Reference customers
Quality
Quality requirements are covered through FMEA execution, process analyses and the manufacturing of gauges and acceptance gauges.
| Evidence | Leichlingen |
|---|---|
| FMEA | |
| Gauges and acceptance gauges (in-house manufacturing) |