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Sonderbau Kabeltechnik – Fertigung

Cable sets, cable harnesses and heating elements for automotive, rail, medical and safety technology

Sonderbau Kabeltechnik Logo

Sonderbau Simmet Kabeltechnik GmbH

Sulzbach (Saar)New on Amplifa

1997Founded
GmbHLegal form
HRB 11600, Amtsgericht SaarbrückenCommercial register

About Sonderbau Kabeltechnik

Sonderbau Simmet Kabeltechnik GmbH is a specialized manufacturing company for cable assembly and cable-based system solutions based in Sulzbach in the Saarland. Founded in 1997, the company produces cable harnesses, cable sets and control cables using processes including crimping, splicing, taping/wrapping, cut-and-clamp technology, soldering as well as low- and high-pressure molding and 2K processing. In addition, CAD planning and design, control cabinet construction, series production, and testing (HiPot and standard tests) are offered. Products such as special cable sets for the exhaust control of classic-car exhaust systems are developed and manufactured individually. With SALUTHERM, the company has also brought its own heating element product for water beds to series maturity. Customers come from industries such as automotive, aircraft construction, rail and marine engineering, telecommunications, plant engineering, safety technology, medical technology, weighing technology, as well as the wellness and leisure sector.

Site
Sulzbach
Processes
Crimping, Splicing, Taping/wrapping, Low pressure molding, High pressure molding, Cut-and-clamp technology, Soldering, 2K processing
Materials
Cables, Heating elements
Certificates
HiPot test, Standard tests
Founded
1997
Industries
Automotive, Wellness and leisure sector, Aircraft construction, Telecommunications, Plant engineering, Rail and marine engineering
  1. 01

    CAD planning and design

  2. 02

    Cable assembly (crimping, splicing, soldering, taping)

  3. 03

    Encapsulation/molding (low/high pressure, 2K)

  4. 04

    Control cabinet and cable harness assembly

  5. 05

    Series production

  6. 06

    Testing (HiPot and standard)

Materials & Processes

KBL

Cables

Cables and wires form the starting material for assembly, cable harnesses and cable sets.

HEAT

Heating elements

In-house developed heating elements for heating applications, among others as the product SALUTHERM.

Locations

Sulzbach

DE

Headquarters / Production

Materials
Cables, wires
  • Manufacturing techniques: crimping, splicing, molding, soldering

Components & Products

Sway damper components
Sway damper componentsCable assembly · Rail and marine engineering
Car-sharing cable set
Car-sharing cable setCable harness production · Automotive
Exhaust system cable set
Exhaust system cable setSeries production · Automotive supplier

Inside the production

Sway dampers for wheel rims of rail vehicles
Sway dampers for wheel rims of rail vehicles
Behind the scenes of car sharing
Behind the scenes of car sharing
Exhaust systems in every key
Exhaust systems in every key

Industries

AutomotiveWellness and leisure sectorAircraft constructionTelecommunicationsPlant engineeringRail and marine engineeringSafety technologyMedical technologyWeighing technologyAutomotive supplierAeronauticsDefenseAutomotive supplier (exhaust systems)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CrimpingJoining––––Cables, Wires
SplicingJoining––––Cables, Wires
Taping/wrappingJoining––––Cables
Low pressure moldingPlastics–––––
High pressure moldingPlastics–––––
Cut-and-clamp technologyJoining––––Cables
SolderingJoining–––––
2K processingPlastics–––––
Testing HiPot and standardTesting–––––
Cable harness productionAssembly––––Cables
CAD planning and designEngineering–––––
Control cabinet constructionAssembly–––––
Series productionAssembly–––––

Additional services

CrimpingSplicingTaping/wrappingLow pressure moldingHigh pressure moldingCut-and-clamp technologySoldering2K processingTesting (HiPot and standard)Cable harness productionCAD planning and designControl cabinet constructionSeries productionDevelopment

Quality

Cable harnesses and cable sets undergo electrical testing, including HiPot tests and standard tests.

EvidenceSulzbach
HiPot test
Standard tests

History

  1. 1997

    Company founded

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