Development and manufacturing of ultrasonic generators, sonotrodes, converters and ultrasonic cutting and welding machines.
Sonic Power GmbH & Co. KG
Bredstedt (DE) · Head officeNew on Amplifa
About Sonic Power
Sonic Power GmbH & Co. KG is a company founded in 1992 and headquartered in Bredstedt (Schleswig-Holstein) that specializes in ultrasonic power systems. The portfolio includes fully digital, multifrequency ultrasonic generators (MFG 1, USG Touch) with power ratings of 250 to 8000 watts and frequencies of 15 to 150 kHz, in-house developed transducers/converters in custom designs, boosters made of aluminum or titanium, and sonotrodes (horns) in various sizes and frequencies. In addition, the company manufactures machines for ultrasonic cutting of food (25 kHz, blade widths 280–400 mm) and of rubber/tires (20–40 kHz, cutting widths up to 450 mm per blade, 60–200 strokes/min), welding presses for metal and plastics, ultrasonic sewing machines, hand pistols, as well as an ultrasonic sonoreactor and accessories. The products are used primarily in food processing, in the tire and rubber industry, and in the welding of plastics and metals. Sonic Power grants a warranty of up to two years on its systems.
- Site
- Bredstedt
- Processes
- Ultrasonic cutting (rubber/tire cutting), Ultrasonic food cutting, Ultrasonic metal welding, Ultrasonic plastics assembly / welding, Ultrasonic sewing, Ultrasonic generators (multi-frequency, 15–150 kHz), Ultrasonic converters/transducers (custom design), Ultrasonic boosters
- Materials
- Aluminum, Titanium, Plastics, Rubber (tires), Carbide (cemented carbide), Ultrasonic generators (MFG 1, USG Touch), Multifrequency technology 15–150 kHz, Aluminum boosters
- Certificates
- Warranty up to 2 years
- Founded
- 1992
- Industries
- Food processing, Tire and rubber industry, Plastics processing, Metal processing, Packaging industry, Plant engineering
- 01
Design and development
- 02
Manufacturing of generators, converters, boosters and sonotrodes
- 03
Mechanical engineering (cutting and welding systems)
- 04
Assembly
- 05
Sales and support
Materials & Frequencies
Ultrasonic generators (MFG 1, USG Touch)
Fully digital, multifrequency generators from 250 to 8000 watts for welding and cutting applications.
Multifrequency technology 15–150 kHz
Frequencies from 15 to 150 kHz freely adjustable, matched to the respective application.
Aluminum boosters
Half-wave resonance amplifiers between converter and sonotrode for amplitude adjustment.
Titanium sonotrodes and blades
Half-wave titanium cutting blades, e.g. 355 mm wide, for tire and rubber cutting applications.
Carbide blades
Tungsten carbide cutting blades, e.g. 25 kHz, for applications requiring a long service life.
Ultrasonic rubber cutting
Cutting of rubber and tires without sticking, with cutting widths up to 450 mm per blade.
Ultrasonic food cutting
Clean cut surfaces on food with blade widths from 280 to 400 mm.
Ultrasonic welding presses
Presses for joining metals and plastics in continuous operation.
Sites
Bredstedt
DEHead office, development, manufacturing and sales
- Materials
- Aluminum, titanium, carbide, plastics
- MFG 1 multifrequency generator (350 × 300 × 145 mm, 8 kg, up to 8000 W)
- USG Touch generator (250–6500 W)
- Rubber cutting machine (20–40 kHz, 450 mm cutting width, 60–200 strokes/min)
- Food cutting machine (25 kHz, blades 280–400 mm)
- Ultrasonic metal welding press
- Ultrasonic sewing machine
Products & Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Ultrasonic cutting (rubber/tire cutting)Machining | – | 450 mm (with 1 blade, 20 kHz); 355 mm | – | – | Rubber (tires), Titanium (blade) |
| Ultrasonic food cuttingMachining | – | 360–400 mm blade width stated (280 | – | – | Food |
| Ultrasonic metal weldingJoining | – | – | – | – | Metal |
| Ultrasonic plastics assembly / weldingJoining | – | – | – | – | Plastics |
| Ultrasonic sewingJoining | – | – | – | – | – |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Multi Frequency Ultrasonic Generator MFG 1 | Sonic Power MFG 1 | – | 350 × 300 × 145 mm, 8 kg, up to 8000 watts, 15–150 kHz | – | Bredstedt |
| USG Touch Full digital ultrasonic generator | Sonic Power USG Touch | – | 250–6500 watts output | – | Bredstedt |
| Ultrasonic rubber/tyre cutting machine | Sonic Power | – | max. cutting width 450 mm per blade (20 kHz), 60–200 strokes/min per blade, 20–40 kHz | – | Bredstedt |
| Ultrasonic food cutting machine | Sonic Power | – | 25 kHz; blades 280/340/360/400 mm | – | Bredstedt |
| Ultrasonic Metal-Welding press | Sonic Power | – | – | – | Bredstedt |
| Ultrasonic Sewing machine | Sonic Power | – | – | – | Bredstedt |
Additional services
Quality
Sonic Power develops and manufactures the components (generators, transducers, boosters, sonotrodes) itself and matches frequency, amplitude and power to the respective application. A warranty of up to two years is granted on the systems.
| Evidence | Bredstedt |
|---|---|
| Warranty up to 2 years |
History
- 1992
Founding of Sonic Power; the team brings a combined total of more than 40 years of experience in ultrasonic technology.