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Development and manufacture of ultrasonic generators, converters, sonotrodes and solutions for ultrasonic soldering.

SO

soniKKs Ultrasonics Technology GmbH

Dobel (75335) · Headquarters / ManufacturingNew on Amplifa

2008Founded
Dobel, Northern Black ForestLocation
GmbH, HRB 726 333 (AG Stuttgart)Legal form

About soniKKs

soniKKs Ultrasonics Technology GmbH, based in Dobel in the Northern Black Forest, has been active in industrial ultrasonic applications since 2008. The company develops, tests and manufactures ultrasonic devices and components such as generators, converters, sonotrodes, boosters and accessories for customers from numerous industries worldwide. A key focus is on customised special designs developed in close cooperation with customers, as well as on testing the machinability of specific materials. For various ultrasonic processes, soniKKs is the sole manufacturer within the EU. The range of services also includes material tests, product selection consulting, customisation (e.g. logo and housing colour) as well as service and support. The offering is aimed exclusively at commercial users; the website is available in German, English and Chinese.

Site
Dobel
Processes
Ultrasonic soldering (flux-free ultrasonic soldering), Manufacture of ultrasonic devices and components (generators, converters, sonotrodes, boosters), Customised special designs and development of ultrasonic applications, Development of customised special applications, Material tests for ultrasonic machining, Customisation (logo, housing colour), Service and support, Product selection consulting
Materials
Aluminium, Glass, Ceramics, Composites, Shape memory alloys, Active solders with In, Ti, Hf, Zr, rare earths (Ce, La, Lu), Active solders (In, Ti, Hf, Zr, Ce, La, Lu)
Founded
2008
Industries
Electronics/Sensor technology, Solar/Photovoltaics, Medical technology, Industry (numerous industries worldwide), Industry (numerous industries, worldwide), Solar/Photovoltaics (via ultrasonic soldering context)
  1. 01

    Consulting and product selection

  2. 02

    Material tests

  3. 03

    Development of customised special applications

  4. 04

    Manufacture of generators, converters, sonotrodes and boosters

  5. 05

    Customisation

  6. 06

    Service and support

Materials & Processes

Al

Aluminium

Classic application case of flux-free ultrasonic soldering since the 1950s.

Glas

Glass

Direct soldering using active solders, as oxide layers cannot be mechanically disrupted.

Cer

Ceramics

Joining with active solders based on In, Ti, Hf, Zr and rare earths.

Comp

Composites

Ultrasonic soldering of difficult-to-solder composite materials without flux.

SMA

Shape memory alloys

Use in the medical field via flux-free ultrasonic soldering.

ALOT

Active solders (In, Ti, Hf, Zr, Ce, La, Lu)

Enable direct soldering of glass and ceramics through active elements.

Locations

Dobel

DE

Headquarters / Manufacturing

Lot size
From small to large volumes
  • K6 high-power generator (with PROFINET interface)

Industries

Electronics/Sensor technologySolar/PhotovoltaicsMedical technologyIndustry (numerous industries worldwide)Industry (numerous industries, worldwide)Solar/Photovoltaics (via ultrasonic soldering context)Medical technology (via ultrasonic soldering context)Electronics/Sensor technology (via ultrasonic soldering context)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Ultrasonic soldering (flux-free ultrasonic soldering)Joining––––Metals, Aluminium, Glass, Ceramics, Composites, Shape memory alloys
Manufacture of ultrasonic devices and components (generators, converters, sonotrodes, boosters)Assembly–––small volumes – large volumes–
Customised special designs and development of ultrasonic applicationsEngineering–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Ultrasonic generatorsoniKKs K6 (high-power generator, PROFINET interface)–––Dobel
Ultrasonic soldering iron (piezo, 20–60 kHz, up to 450 °C, tips 0.5–10 mm)––Tips 0.5–10 mm––
Ultrasonic solder bath (solder pot, 20–60 kHz)–––––

Additional services

Development of customised special applicationsMaterial tests for ultrasonic machiningCustomisation (logo, housing colour)Service and supportProduct selection consulting

History

  1. 2008

    Foundation and start of activities in the field of industrial ultrasonic applications, based in Dobel, Northern Black Forest

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