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SONLUX – Fertigung

Development and manufacture of mobile LED work lights and lighting systems for industry, trades and emergency response organisations

SONLUX Logo

SONLUX Lighting GmbH

SondershausenNew on Amplifa

1992Founded
150+Employees
SondershausenSite
25,000 m²Production area
3,000+Products in portfolio

About SONLUX

SONLUX Lighting GmbH, headquartered in Sondershausen (Thuringia), develops, manufactures and distributes mobile lighting solutions for professional applications. The product portfolio comprises around 3,000 products, including compact luminaires, dome lights, protective tube luminaires, large-area luminaires, floodlights, hand-held lights, tool lights, power storage units as well as accessories and tripods. Since 1992, the family-owned company – part of the RZB corporate group Rudolf Zimmermann GmbH – has been producing at this traditional site, where the VEB Elektroinstallation had already been manufacturing luminaires since 1970. Around 130 employees work on 25,000 square metres of production space, and the corporate group employs more than 950 staff. Production takes place in part on an automated assembly line for oval and round luminaires; in addition, SONLUX offers OEM production. Customers include industry, trades, authorities and organisations with security tasks (e.g. fire brigades, THW, mountain rescue) as well as event organisers. Sustainability is anchored through a 7,000 m² photovoltaic system (approx. 244 kWp) on the company roofs and EMAS validation.

Site
Sondershausen
Processes
Manufacture of luminaires and lighting systems (development, production and distribution), Automated assembly line for manufacturing oval and round luminaires, After-sales service (spare parts, repair, complaints), Support and technical product consulting, Development and manufacture of luminaires, OEM production, Downloads and product information
Materials
Automated Assembly, OEM Production
Certificates
ISO 9001:2015, ISO 14001:2015, EMAS, Recycling certificate Interzero, ISO 9001, ISO 14001
Founded
1992
Employees
150+
Industries
Industry, Trades, Authorities and organisations with security tasks (BOS), Event organisers, Authorities and organisations with security tasks (BOS/fire brigade)
  1. 01

    Development

  2. 02

    Assembly

  3. 03

    Quality inspection

  4. 04

    Sales

  5. 05

    After-sales service

Manufacturing and Processes

MONTAGE

Automated Assembly

State-of-the-art automated assembly line for manufacturing oval and round luminaires since 1994.

OEM

OEM Production

OEM manufacturing since 1997 for the sister company RZB Bamberg, whose luminaire production was relocated to Sondershausen.

Sites

Standort Sondershausen

Sondershausen

DE

Headquarters, development and production

  • Automated assembly line for oval and round luminaires

Products

POWERCASE M – mobile large-area luminaire
POWERCASE M – mobile large-area luminaireAssembly · Event organisers, fire brigade
BattPak – mobile power storage unit
BattPak – mobile power storage unitAssembly · Trades
THORIX II Flex – LED floodlight
THORIX II Flex – LED floodlightAssembly · Emergency services/THW
Luminaires in fire brigade operations
Luminaires in fire brigade operationsAssembly · Emergency services/fire brigade

Inside the production

Product portfolio
Product portfolio
Trade fair stand
Trade fair stand
Employee
Employee
Support for mountain rescue Ferlach, Carinthia
Support for mountain rescue Ferlach, Carinthia

Industries

IndustryTradesAuthorities and organisations with security tasks (BOS)Event organisersAuthorities and organisations with security tasks (BOS/fire brigade)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of luminaires and lighting systems (development, production and distribution)Assembly–––––
Automated assembly line for manufacturing oval and round luminairesAssembly–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Automated assembly line–––1994Sondershausen

Additional services

After-sales service (spare parts, repair, complaints)Support and technical product consultingDevelopment and manufacture of luminairesOEM productionDownloads and product information

Quality and Environmental Management

SONLUX operates with certified quality management (ISO 9001:2015) and environmental management (ISO 14001:2015, EMAS) for the development, manufacture and distribution of luminaires and lighting systems. A warranty of up to five years is granted on selected LED luminaire products.

EvidenceSondershausen
ISO 9001
ISO 14001
EMAS

History

  1. 1988

    VEB Elektroinstallation Sondershausen; close cooperation with RZB Leuchten Bamberg

  2. 1991

    First strategic conversion measures for modernisation, including dismantling of the 170 m chimney

  3. 1992

    Founding of SONLUX GmbH & Co. KG on 16 November by Dr.-Ing. Alexander Zimmermann (acquisition of the luminaire division of VEB Elektroinstallation from the Treuhand) with 70 former employees

  4. 1993

    Final entry in the commercial register in May

  5. 1994

    Commissioning of a state-of-the-art automated assembly line for oval and round luminaires

  6. 1997

    Start of the first OEM production; relocation of RZB Bamberg's manufacturing to Sondershausen

  7. 2000

    Launch of mobile lighting with the GLADIATOR work light series

  8. 2010

    Commissioning of a 7,000 m² photovoltaic system (approx. 244 kWp, approx. 200,000 kg CO₂ savings/year)

  9. 2013

    Completion of the multi-purpose hall (goods receiving) and the employee car park; honorary gift from the city of Sondershausen for Dr.-Ing. Alexander Zimmermann on the company's 20th anniversary

  10. 2017

    Honouring of 18 employees for 25 years of company affiliation

  11. 2025

    Relaunch of the company website www.sonlux.de

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