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SONNTAG – Fertigung

Vehicle bodies, special vehicles for emergency services (BOS) and defence, as well as painting and commercial vehicle service

SONNTAG Logo

Sonntag GmbH & Co. KG

57368 Lennestadt, Zur Christinenhütte 16New on Amplifa

1979Founded
> 160Employees
approx. 60,000 m²Total company site area
4+Large-volume paint booths

This is who we are

Sonntag GmbH & Co. KG in Lennestadt (South Westphalia) has been developing and manufacturing vehicle bodies and commercial vehicles since 1979 – from standard bodies to customised special solutions. The special vehicle construction division covers BOS vehicles and vehicles for the defence sector. Production is complemented by an in-house paint shop with several large-volume paint booths that perform full, partial and spot repair painting, special paints as well as industrial and special painting of vehicles and components, including corrosion protection, underbody protection and preservation. Other areas include bodywork, accident repair and a comprehensive commercial vehicle service for trucks, semi-trailers, trailers, vans and motorhomes including main and emissions inspections (HU/AU) with TÜV and DEKRA. Customers include BwFuhrparkService, Deußen Logistik, STRABAG/BMTI, Viega and Ford-Werke Köln. More than 160 employees work on a company site of around 60,000 m².

Site
Lennestadt
Processes
Vehicle construction (vehicle bodies, standard and special solutions), Special vehicle construction (BOS vehicles, defence), Full repaint, Partial painting, Smart Repair / Spot Repair, Industrial and special painting (e.g. motorcycles, commercial vehicles, components), Preservation, underbody protection, cavity sealing, corrosion protection, Colour and design services (colour determination, computer-aided colour mixing)
Materials
Full repaint, Partial painting, Smart Repair / Spot Repair, Special paints, Industrial and special painting, Preservation, Bodywork, Welding and frame straightening
Certificates
HU/AU (main and emissions inspection) with TÜV/DEKRA, Service contracts (MAN, FIAT, Meiller)
Founded
1979
Employees
more than 160
Industries
Transport & Logistics, Authorities and security (BOS), Defence, Construction industry, Industry, Commercial vehicles/Transport & Logistics
  1. 01

    Engineering and design

  2. 02

    Vehicle and body construction

  3. 03

    Special vehicle construction (BOS/Defence)

  4. 04

    Painting and corrosion protection

  5. 05

    Final inspection and testing

  6. 06

    Maintenance, service and repair

Processes and services

LF-K

Full repaint

Complete repainting of the entire vehicle, e.g. for a colour change or restoration.

LF-T

Partial painting

Painting of individual vehicle parts such as fenders, bumpers or doors.

LF-SP

Smart Repair / Spot Repair

Minor paint touch-ups for scratches or stone chips without complete repainting.

LF-SO

Special paints

Effect paints, matte paints, metallic and pearl effect paints, design and multi-layer paint finishes.

LF-IND

Industrial and special painting

Painting of components, commercial vehicles and motorcycles with corrosion protection.

KO

Preservation

Underbody protection, cavity sealing and corrosion protection for vehicles, trailers and semi-trailers.

KA

Bodywork

Dent removal, filler and straightening work, rust removal and plastic repair.

SW

Welding and frame straightening

Repair of frames and bodywork after accidents.

MF

computer-aided colour mixing

Colour determination and paint matching for precise colour accuracy.

Location

Standort Lennestadt

Lennestadt

DE

Headquarters: vehicle construction, special vehicle construction, commercial vehicle service, paint shop, production,

Lot size
One-offs and series production
Materials
Steel, aluminium, paints and preservation materials
  • 4 large-volume paint booths (2004/2020)
  • Assembly halls (2020, 2025)
  • Central warehouse
  • Lightweight halls for special vehicle construction

Vehicles and components

Commercial vehicle body
Commercial vehicle bodyVehicle construction · Transport & Logistics
Special paint finish
Special paint finishPainting · Commercial vehicles
BOS / special vehicle
BOS / special vehicleSpecial vehicle construction · Authorities and security
Industrial component painting
Industrial component paintingIndustrial painting · Industry

Inside the production

Company site Lennestadt-Meggen
Company site Lennestadt-Meggen
Production and assembly hall
Production and assembly hall

Industries

Transport & LogisticsAuthorities and security (BOS)DefenceConstruction industryIndustryCommercial vehicles/Transport & LogisticsMunicipal/Authorities and security (BOS)Industry (industrial component painting)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Vehicle construction (vehicle bodies, standard and special solutions)Assembly–––––
Special vehicle construction (BOS vehicles, defence)Assembly–––––
Full repaintSurface–––––
Partial paintingSurface–––––
Smart Repair / Spot RepairSurface–––––
Surface–––––
Industrial and special painting (e.g. motorcycles, commercial vehicles, components)Surface–––––
Preservation, underbody protection, cavity sealing, corrosion protectionSurface–––––
Assembly–––––
Colour and design services (colour determination, computer-aided colour mixing)Surface–––––
Welding work / frame straighteningJoining–––––
Assembly–––––
Axle alignment and wheel alignmentAssembly–––––
Engine and transmission repairsAssembly–––––
Hydraulics and pneumatics serviceAssembly–––––
Brake system service incl. compressed air systems, ABS/EBS, air suspensionAssembly–––––
Electrics/electronics service, fault diagnosis, air conditioning and auxiliary heater service,Assembly–––––
Retrofitting (reversing cameras, additional lighting, ADR equipment, trailer couplings etc.)Assembly–––––
Tyre serviceAssembly–––––
Testing–––––
Gas inspection (G 607) for motorhomesTesting–––––
Crane service, tail lift serviceAssembly–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Large-volume paint booth––––Lennestadt-Meggen
Assembly hall–––2020, 2025Lennestadt-Meggen

Additional services

Vehicle construction (standard bodies and customised special solutions)Special vehicle construction (BOS vehicles, defence)Bodywork and colour/design service (computer-aided colour mixing)

Reference customers

BwFuhrparkServiceDeußen LogistikSTRABAG/BMTIViegaFord-Werke Köln

Quality and service partnerships

Service and maintenance work is carried out in accordance with manufacturer specifications; main inspections and safety checks are performed with TÜV and DEKRA. SONNTAG is a service partner of MAN, FIAT Professional and other manufacturers.

EvidenceLennestadt
HU/AU (main and emissions inspection) with TÜV/DEKRA
Service contracts (MAN, FIAT, Meiller)

Our history

  1. 1979

    Founded by Werner Sonntag as an independent workshop for passenger and commercial vehicles with a paint shop in Langenei (Lennestadt)

  2. 1990

    Expansion of the paint shop, start of in-house vehicle construction, Meiller service contract

  3. 1996

    MAN service contract

  4. 2003

    New building on 18,000 sqm in Meggen (Lennestadt)

  5. 2004

    Relocation to the new site, commissioning of the new large-volume paint booths

  6. 2005

    FIAT Professional service contract

  7. 2008

    Foundation of Sonntag transport technology GmbH & Co. KG

  8. 2010

    TOP Innovator 2010 award

  9. 2013

    Development of additional industrial land comprising a further 18,000 sqm

  10. 2016

    Construction of lightweight halls to expand special vehicle construction capacity

  11. 2019

    Expansion of operations to approx. 60,000 sqm total area and move-in of the central warehouse

  12. 2020

    Construction of two assembly halls including two additional large-volume paint booths

  13. 2025

    Acquisition of a new assembly hall with office building and extension of the building

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