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Sontheimer – Fertigung

Development and manufacturing of cam switches and load disconnect switches, configurable via a modular system, entirely in Germany.

Sontheimer Logo

Sontheimer Elektro-Schaltgeräte GmbH

Schwabach (headquarters, two plants)New on Amplifa

1946Founded
over 200Employees
> 15,000Different active switch types per year
> 500 millionSwitching operations per year
> 35,000 MWSwitching capacity delivered annually

Passion for the World of Switches

Sontheimer Elektro-Schaltgeräte GmbH is a family-owned company based in Schwabach that has been developing and manufacturing switchgear entirely in Germany since 1946. The product portfolio includes cam switches for currents from 10 to 1,600 A as well as load disconnect switches of the LO, LT and LX series, including versions to UL 489 for the North American market. The foundation is a switch modular system that allows switches to be configured individually – even as custom-made products from a quantity of 1. The entire value chain from development through design to assembly takes place at two plants in Schwabach; all plastic parts are produced in-house. More than 15,000 different active switch types are manufactured every year. The products are used worldwide in industries such as mechanical engineering, industry, infrastructure and renewable energies.

Site
Schwabach
Processes
Cam switch manufacturing (main, repair, changeover switches), Load disconnect switch manufacturing (LT, LX, LO series), In-house plastic parts production, Development and design of switch solutions, Electrical and visual testing (100% inspections), Repair of switch products, Individual switch configuration via a modular system (also single pieces), Development and development services
Materials
Plastic
Certificates
QM system according to ISO 9001, ISO 9001 (QM system), IEC 60947, UL 508, UL 489, CSA, CCC, 100% electrical and visual final inspection
Founded
1946
Employees
over 200
Industries
Mechanical engineering, Industry, Infrastructure, Renewable energies
  1. 01

    Development and design

  2. 02

    Plastic part manufacturing (in-house)

  3. 03

    Assembly

  4. 04

    100% electrical and visual final inspection

  5. 05

    Repair and service

Materials and Processes

K

Plastic

All plastic parts of the switches are manufactured in-house and undergo the same quality assurance as the overall product.

Locations

Standort Schwabach

Schwabach

DE

Headquarters with development, design, plastic part manufacturing and assembly (two plants)

Lot size
from 1 piece (custom-made products)
Materials
Plastic

Switch Products

Cam switches
Cam switchesAssembly · Mechanical engineering, industry, infrastructure, renewable energies
Load disconnect switches
Load disconnect switchesAssembly · Mechanical engineering, industry, infrastructure, renewable energies
RLS enclosed switches
RLS enclosed switchesAssembly · Industry

Inside the production

Representatives worldwide
Representatives worldwide
Over 15,000 active switch types per year
Over 15,000 active switch types per year
Over 500 million safe switching operations per year
Over 500 million safe switching operations per year

Industries

Mechanical engineeringIndustryInfrastructureRenewable energies

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cam switch manufacturing (main, repair, changeover switches)Assembly–––1 piecePlastic
Load disconnect switch manufacturing (LT, LX, LO series)Assembly–––1 piecePlastic
In-house plastic parts productionPlastics––––Plastic
Development and design of switch solutionsEngineering–––––
Electrical and visual testing (100% inspections)Testing–––––
Repair of switch productsAssembly–––––

Additional services

Individual switch configuration via a modular system (also single pieces)Development and development servicesDesignAssemblyRepair and service100% electrical and visual final inspectionIn-house plastic part manufacturingCustom-made products within one day

Quality and Safety

Before delivery, every switch is tested electrically and visually (100% inspections). The products are designed to the international switch standards IEC 60947, UL 508, CSA and CCC as well as UL 489, and the company maintains a QM system according to ISO 9001.

EvidenceSchwabach
ISO 9001 (QM system)
IEC 60947
UL 508
UL 489
CSA
CCC
100% electrical and visual final inspection

History

  1. 1946

    Company founded with a focus on quality, innovation and customer satisfaction.

  2. heute

    Family-owned company with over 200 employees, two plants in Schwabach and a complete value chain in Germany.

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