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Spitzenberger & Spies – Fertigung

Development and manufacturing of AC/DC current and voltage sources, power amplifiers and standards-compliant test and simulation systems.

Spitzenberger & Spies Logo

Spitzenberger & Spies GmbH & Co. KG

ViechtachNew on Amplifa

1963Founded
more than 70Employees
3,000 m²Production and administrative floor space
50 W – 1 MW, DC – 300 kHz, up to 30 kAPower range of the systems

About Spitzenberger & Spies

Since 1963, Spitzenberger & Spies has been developing and manufacturing analogue linear transistor amplifiers, AC/DC current and voltage sources as well as complete measurement and test system solutions in Viechtach in Lower Bavaria. Based on 4-quadrant amplifiers, the systems simulate supply voltages from DC up to several hundred kHz at power levels up to the megawatt range (50 W to 1 MW, voltages up to 1500 V, currents up to 30 kA, multiphase). The portfolio includes mains simulation for automotive, avionics and rail, PV simulators and test systems for solar inverters, EMC test and simulation systems as well as custom special test benches for unit and series testing of industrial components such as circuit breakers, contactors, fuses, coils, transformers, capacitors and luminaires. The products are used primarily in development and test laboratories as well as in quality assurance; customers include automotive manufacturers such as Audi, BMW, VW and Ford. The company's own quality assurance accompanies the entire production process, complemented by a calibration laboratory according to PTB guidelines with DKD-calibrated measuring equipment. The company employs more than 70 staff on 3000 m² of production and administrative floor space.

Site
Viechtach
Processes
Manufacture of AC/DC current and voltage sources (4-quadrant amplifiers) for test and, AC/DC mains simulation from DC to several hundred kHz, power up to the megawatt range, Photovoltaic test and simulation systems (PV simulator PVS, AC resistive load RLC, test systems, Automotive/avionics/rail supply simulation (12V, 24V, 48V on-board supplies, test pulses ISO 7637,, Magnetic field testing ISO 11452-8, EMC test and simulation systems (emission and immunity, conducted interference,, Calibration of measuring equipment according to PTB standards (DKD-calibrated), Custom special test benches (circuit breakers, battery simulation, terminal testing, PHIL,
Materials
APS – AC/DC 4-Quadrant Voltage Amplifier, LVA – AC/DC 4-Quadrant Voltage Amplifier, DCS – AC Switching Current Amplifier, ACS – AC/DC 4-Quadrant Current Amplifier, DRU – Source/Sink Power Extension/Recuperation, CS – DC Current Source, PVS – PV Simulator, RLC – AC Resistive Load
Certificates
Calibration according to PTB guidelines (DKD-calibrated measuring equipment), ISO 9001 (documented)
Founded
1963
Employees
more than 70
Industries
Automotive industry, Avionics, Rail, Solar/photovoltaics, Household appliance manufacturers, Industrial component manufacturers
  1. 01

    Development and design

  2. 02

    Manufacturing of the devices from high-quality components

  3. 03

    Continuous quality assurance during production

  4. 04

    Calibration in the in-house laboratory (PTB/DKD)

  5. 05

    Assembly and testing of individual devices up to complete test systems

  6. 06

    Software (SPS TestManager), application consulting and support

  7. 07

    Worldwide distribution via sales partners

Product Lines and Processes

APS

APS – AC/DC 4-Quadrant Voltage Amplifier

Voltage amplifier from DC to 10 kHz, 0–300 V rms, basis for mains and test simulation.

LVA

LVA – AC/DC 4-Quadrant Voltage Amplifier

Broadband voltage amplifier from DC to 300 kHz, 0–70 V DC, among other things for automotive and avionics on-board supply simulation.

DCS

DCS – AC Switching Current Amplifier

AC switching current amplifier from 45 to 100 Hz, 0–3000 A, for testing switching devices.

ACS

ACS – AC/DC 4-Quadrant Current Amplifier

Current amplifier from DC to 1 kHz, 0–3000 A, for residual current and component tests.

DRU

DRU – Source/Sink Power Extension/Recuperation

Digital Recuperation Unit with 0–500 V, 60–270 kW, DC to 400 Hz as a power extension for APS.

CS

CS – DC Current Source

DC current source for constant power supply in component tests.

PVS

PVS – PV Simulator

Simulates time-of-day-dependent radiation intensity, angles of incidence and temperature profiles in photovoltaic cells for testing solar inverters.

RLC

RLC – AC Resistive Load

AC resistive load for test and simulation systems in the solar sector.

EMS/LDS/TDG

Pulse Generators and Switches (EMS, LDS, TDG/Ford, BSG 200)

Microsecond switches, load-dump and burst/surge generators as well as the high-voltage tester HA1800 for standards-compliant interference tests.

SPS

SPS TestManager Software

Software modules for convenient testing and evaluation, including Automotive 12/24/48 V, Ford JLR, burst-surge and magnetic field testing.

Locations

Viechtach

DE

Headquarters: production, development, administration, calibration laboratory

  • AC/DC 4-quadrant amplifiers (APS, LVA, ACS, DCS)
  • DRU source/sink
  • PV simulator PVS
  • Pulse generators (LDS, TDG/Ford, BSG 200)
  • High-voltage tester HA1800
  • Calibration laboratory with DKD-calibrated measuring equipment

Products

Test systems (three systems)
Test systems (three systems)System manufacturing · Development and test laboratories
SPS TestManager software environment
SPS TestManager software environmentTest system software · Automotive

Inside the production

Spitzenberger & Spies GmbH & Co. KG, Viechtach
Spitzenberger & Spies GmbH & Co. KG, Viechtach
Production Made in Germany
Production Made in Germany
Company philosophy: 100 % standards compliance
Company philosophy: 100 % standards compliance
Innovation
Innovation
Perfection
Perfection
Solar product overview
Solar product overview

Industries

Automotive industryAvionicsRailSolar/photovoltaicsHousehold appliance manufacturersIndustrial component manufacturersMedicalAerospaceAvionics industrySolar/photovoltaics industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of AC/DC current and voltage sources (4-quadrant amplifiers) for test andTesting–––––
AC/DC mains simulation from DC to several hundred kHz, power up to the megawatt rangeTesting–––––
Photovoltaic test and simulation systems (PV simulator PVS, AC resistive load RLC, test systemsTesting–––––
Automotive/avionics/rail supply simulation (12V, 24V, 48V on-board supplies, test pulses ISO 7637,Testing–––––
Magnetic field testing ISO 11452-8Testing–––––
EMC test and simulation systems (emission and immunity, conducted interference,Testing–––––
Calibration of measuring equipment according to PTB standards (DKD-calibrated)Testing–––––
Custom special test benches (circuit breakers, battery simulation, terminal testing, PHIL,Testing–––––
Unit and series testing of industrial components (capacitors, luminaires, circuit breakers,Testing–––––

13 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
AC/DC 4-quadrant voltage amplifierSpitzenberger & Spies APS (DC...10kHz, 0...300V rms)–––Viechtach
AC/DC 4-quadrant voltage amplifierSpitzenberger & Spies LVA (DC...300kHz, 0...70V DC)–––Viechtach
AC switching current amplifierSpitzenberger & Spies DCS (45Hz...100Hz, 0...3000A)–––Viechtach
AC/DC 4-quadrant current amplifierSpitzenberger & Spies ACS (DC...1kHz, 0...3000A)–––Viechtach
Source/sink power extension/recuperationSpitzenberger & Spies DRU (DC...400Hz, 0...500V, 60000W to 270000W)–––Viechtach
DC current sourceSpitzenberger & Spies CS–––Viechtach
PV simulatorSpitzenberger & Spies PVS–––Viechtach
AC resistive loadSpitzenberger & Spies RLC–––Viechtach
Microsecond switchSpitzenberger & Spies EMS–––Viechtach
Load dump pulse generatorSpitzenberger & Spies LDS–––Viechtach
High-voltage testerSpitzenberger & Spies HA1800–––Viechtach
Pulse generatorSpitzenberger & Spies TDG/Ford–––Viechtach
Burst and surge generatorSpitzenberger & Spies BSG 200–––Viechtach

Additional services

Custom special test benchesCalibration service (DKD-calibrated measuring equipment, according to PTB guidelines)Calibration laboratorySoftware (SPS TestManager)Quality assuranceApplication consulting and solution partnership

Reference customers

AudiBMWVWFordRohde & Schwarz (sales partner)

Quality and Calibration

All devices undergo continuous in-house inspection throughout the entire production process. In the in-house calibration laboratory, devices are calibrated according to PTB standards and guidelines; the measuring equipment used is DKD-calibrated, and all measured values are recorded and archived.

EvidenceViechtach
Calibration according to PTB guidelines (DKD-calibrated measuring equipment)
ISO 9001 (documented)

Company History

  1. 1963

    Founded by Carl Spitzenberger and Hans Spies in Viechtach with 80 m² of floor space and 5 employees; production of fully transistorised amplifiers; development of the first fully transistor-oriented amplifier

  2. 1966

    Hans Spies leaves the company

  3. 1977

    Move to larger premises

  4. 1986

    Occupation of the current building in the Viechtach industrial park with 3000 m² of production and administrative floor space

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