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Stadler + Schaaf – Fertigung

Stadler + Schaaf manufactures low-voltage, E&I and system cabinets to DIN EN 61439 and provides E&I engineering, automation and installation services.

Stadler + Schaaf Logo

Stadler + Schaaf Mess- und Regeltechnik GmbH

Offenbach an der Queich (headquarters, cabinet manufacturing)New on Amplifa

900Employees (average)
28Locations in Germany
2,500 cabinets/yearCabinet manufacturing capacity in Offenbach
over 20 yearsExperience in pharma/biotech

About Stadler + Schaaf

Stadler + Schaaf Mess- und Regeltechnik GmbH is a service company for engineering, automation and E&I (electrical, instrumentation and control) technology headquartered in Offenbach an der Queich (Rhineland-Palatinate). The company supports the process and manufacturing industries across the entire value chain: from basic and detail engineering, software engineering and system integration through to E&I installation, commissioning and maintenance. In its own cabinet manufacturing operation in Offenbach, around 2,500 low-voltage, E&I and system cabinets are produced each year to DIN EN 61439 – on an in-house machining center for steel and stainless steel, including IT, network, variable-frequency-drive and control-pedestal cabinets. Customers come from industries such as pharmaceuticals and biotech, chemicals, oil and gas, water and wastewater, energy and environment, paper and pulp, automotive, intralogistics as well as food and beverages. With around 900 employees at 28 locations in Germany, Stadler + Schaaf serves customers in Germany, Europe and worldwide.

Site
Offenbach an der Queich
Processes
Engineering (from concept to detailed design, basic and detail engineering), Automation solutions (software engineering, system integration, PCS7, Simatic S7, WinCC), Digital solutions (digital transformation of manufacturing and IT processes), Robotics (integration of robotics for Industry 4.0), Intralogistics (scanning systems and machine vision), E&I installation (from small sites to large projects), Cabinet manufacturing (2,500 cabinets per year in Offenbach), Commissioning / commissioning support (FAT, SAT)
Materials
Steel, Stainless steel
Certificates
WHG certification (German Federal Water Act)
Employees
900
Industries
Machinery & Plant Engineering, Water & Wastewater, Chemicals & Petrochemicals, Automotive, Pharma & Biotech, Food & Beverages
  1. 01

    Engineering (basic and detail)

  2. 02

    Software engineering / automation

  3. 03

    Procurement of E&I instrumentation incl. calibration

  4. 04

    Cabinet manufacturing

  5. 05

    E&I installation

  6. 06

    Final installation inspection / loop check

  7. 07

    FAT / SAT

  8. 08

    Commissioning

  9. 09

    Maintenance and servicing

Materials and Processes

St

Steel

Material for low-voltage, E&I and system cabinets, machined on the in-house machining center in Offenbach.

V2A

Stainless steel

Material for cabinets and cable tray/pipe systems, especially in GMP-regulated environments.

Locations

Offenbach an der Queich

DE

Headquarters, engineering and cabinet manufacturing

Materials
Steel, stainless steel
  • Steel/stainless steel machining center
  • Test and simulation systems (SIMIT, WinMOD)

Components

Cabinets / shipping units (SLAM line)
Cabinets / shipping units (SLAM line)Cabinet manufacturing · Intralogistics
DWS system 5-side scan tunnel
DWS system 5-side scan tunnelMechanical and electrical installation · Intralogistics
E&I plant equipment for vaccine production (GSK Marburg)
E&I plant equipment for vaccine production (GSK Marburg)E&I installation · Pharma & Biotech

Inside the production

E&I technology and automation
E&I technology and automation
Robotics integration
Robotics integration
Plant engineering and construction
Plant engineering and construction
E&I installation
E&I installation

Industries

Machinery & Plant EngineeringWater & WastewaterChemicals & PetrochemicalsAutomotivePharma & BiotechFood & BeveragesEnergy & EnvironmentPaper & PulpOil & GasIntralogistics

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Engineering (from concept to detailed design, basic and detail engineering)Engineering–––––
Automation solutions (software engineering, system integration, PCS7, Simatic S7, WinCC)Engineering–––––
Digital solutions (digital transformation of manufacturing and IT processes)Engineering–––––
Robotics (integration of robotics for Industry 4.0)Engineering–––––
Intralogistics (scanning systems and machine vision)Engineering–––––
E&I installation (from small sites to large projects)Installation–––––
Cabinet manufacturing (2,500 cabinets per year in Offenbach)Installation––––Steel, Stainless steel
Installation––––Steel, Stainless steel
Inspection–––––
Inspection–––––
Commissioning / commissioning support (FAT, SAT)Installation–––––
Maintenance and servicing (service, spare parts management)Installation–––––
Installation–––––
Electrical and control systems for plants (e.g. biogas, feed-in, metering and conditioning plants)Installation–––––
Inspection–––––
Engineering–––––
IT security: inventory assessment, risk analyses, system hardeningEngineering–––––
Engineering–––––
Engineering–––––
Engineering–––––
Installation of plants, machinery and assemblies in the paper and pulp industryInstallation–––––
Installation–––––
Surveying and alignment workInspection–––––
GMP-regulated process and building technology (concept through to validated plant) forEngineering–––––
Installation–––––
SLAM shipping unit: label scanning, weighing technology, volume measurement, delivery as SKIDInstallation–––––
Mechanical installation (incl. transformer production line, mechanical installation of DWS)Installation–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Machining center (for steel/stainless steel in cabinet manufacturing)––––Offenbach
Test and simulation systems (SIMIT, WinMOD) for FAT / 100% testing–––––

Additional services

Engineering (basic and detail)Automation/E&IE&I installationCabinet manufacturing (low-voltage, E&I and system cabinets to DIN EN 61439)Industrial IT / Digital SolutionsRoboticsIntralogistics (scanning systems, machine vision)Power supply (medium/low voltage, transformers, transformer substations)CalibrationMaintenance and servicingTelecontrol technology/data transmissionIT securityExplosion protectionProject management (PMaaS)FAT/SATSoftware engineeringConveying technology (engineering, installation, modernization)Biogas technology

Reference customers

GSK Vaccines GmbH

Quality

Quality assurance includes installation inspections to DIN EN/VDE, functional testing of bus and network technology, and audit-ready documentation (loop check, evidence for Ex, SIL, PL, WHG 3.1). FAT and SAT are performed using test and simulation systems (SIMIT, WinMOD); calibrations are carried out with a traceable device pool.

EvidenceOffenbach an der Queich
WHG certification (German Federal Water Act)

History

  1. Active in the pharma/biotech field for over 20 years

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